Amazone KG 3000 / 3001 Special / Super rotary cultivator; KE 02 rotary harrow service schedule

Cultivators and power harrows · KG Special/Super (manual 07.07); KE 2502–4002 (manual 2026)

Every maker's service job for the Amazone KG 3000 / 3001 Special / Super rotary cultivator; KE 02 rotary harrow, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

Track your KG 3000 / 3001 Special / Super rotary cultivator; KE 02 rotary harrow for free

Versions: KG 3000 / 4000 / 4500 Special or Super; KE 2502 / 3002 / 3502 / 4002 (KE 02)

Service intervals

JobWhen
Roller bearings and linkage greasingevery 50 hours or every 3 months
Gearbox and spur gear trough level checkevery 50 hours or every 6 months
Tine wear check and replacementevery 50 hours
Roller scraper check and adjustmentevery 100 hours
Oil cooler filter change (KG with oil cooler)every 200 hours or every year
Gearbox oil change (and oil cooler filter)every 350 hours or every 2 years
PTO ratchet clutch serviceevery 6 months
Cleaning and storageevery year

Service jobs and parts

Roller bearings and linkage greasing

Roller · every 50 hours or every 3 months

KG: grease the roller flange bearings (2) every 50 hours or 3 months, and the levelling bar threads (2) and Liftpack (6) every 100 hours or 6 months. KE 02: point 1 every 20 hours or 6 months, points 2–5 every 50 hours or 6 months.

PartQtyNotesPart number
Grease1Lithium multi-purpose EP grease (Aralub HL2, Beacon 2, Retinax A)check your handbook
Step-by-step
  1. Lower the implement, stop the tractor and take the key out.
  2. Clean the nipples and the gun first so no dirt is pushed in.
  3. Grease until the old dirty grease is fully pushed out of the bearings.
  4. Do the roller flange bearings, the levelling bar threads and the Liftpack points (KG), or the marked points on the lubrication decal (KE).

Tools: Grease gun, Rags

Gearbox and spur gear trough level check

Gearbox · every 50 hours or every 6 months

KE 02: check the gearbox and trough levels after first use, then every 50 hours or weekly. KG: check the gearbox every 6 months or 100 hours, and keep the trough breather clear. The spur gears should be half covered with oil.

PartQtyNotesPart number
Gear oil1SAE 90. Same type as fitted, to top up. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Step-by-step
  1. Clean the implement first so no dirt falls into the trough.
  2. Park level. Check the gearbox level on the dipstick and top up if needed.
  3. Trough: undo the nut and cover bolt, lift the cover with its breather pipe, and check the spur gears are half covered with oil. Top up with CLP 460 oil if not.
  4. Check the gasket, refit the cover, bolt and nut.
  5. KG: blow the trough breather tube clear with compressed air.

Tools: Rag, Funnel, Compressed air

Tine wear check and replacement

Tines · every 50 hours

KE 02: check the tines every 50 hours. KG: check tine length before work each day. Both: replace at a minimum length of 150 mm, and sooner when working deep. Amazone does not cover stone damage once tines are below 150 mm.

PartQtyNotesPart number
Tine, right-hand, Grip Special1Genuine Amazone, named in the Partao KG fitment list as the partner of 6575300; no separate page checked6574300
Tine, left-hand, Grip Special1Genuine Amazone, listed by Partao for KG 3000 / 3001 and larger KG and KX (KE not listed). The right-hand partner appears in the same listing as 6574300. Other tine types exist (HD, Drag); match your old tine6575300
Tines (left and right turning)1Two kinds, one for each direction of turn; check your handbook or dealer for the numbercheck your handbook
Pins and linch pins1As neededcheck your handbook
Step-by-step
  1. Raise the implement, support it on stands, stop the tractor and take the key out.
  2. Measure the tines. Replace any at or under 150 mm.
  3. Pull the linch pin, drive the pin out of the rotor carrier from below, and pull out the tine.
  4. Fit the new tine for that rotor's direction. The outer left carrier turns clockwise; on the KE the outer carriers always turn towards the centre.
  5. Fit the pin and secure it with the linch pin.
  6. KG on-grip tines can be built back up with weld-on tips (see the manual).

Tools: Rule, Hammer and drift, Stands, Gloves

Roller scraper check and adjustment

Roller · every 100 hours

KE 02: check and adjust the roller scrapers after first use and every 100 hours. KG: keep at least 1 cm between the scraper and the wedge ring roller's plastic ring.

PartQtyNotesPart number
Scrapers1When they can no longer be adjusted; check your handbookcheck your handbook
Step-by-step
  1. Lower the implement, stop the tractor and take the key out.
  2. Slacken the scraper bolt and slide the scraper in its slot to the right gap: KW/KWM 10–15 mm; PW 1–4 mm; TRW 1–4 mm (KE). KG wedge ring roller: at least 1 cm.
  3. Tighten the bolt. Turn the roller to check the gap all round.
  4. Replace a scraper that can no longer be adjusted.

Tools: Spanners, Rule

Oil cooler filter change (KG with oil cooler)

Gearbox · every 200 hours or every year

Amazone's KG plan: change the oil cooler filter and check the breather tube every year or 200 hours. Only change it with the oil cold.

PartQtyNotesPart number
Oil cooler filter1check your handbookcheck your handbook
Step-by-step
  1. Let the oil cool fully.
  2. Undo the four bolts and lift off the filter pot without spilling oil.
  3. Fit a new filter and refit the pot.
  4. Check the breather tube is not blocked, and top up the gearbox to the upper dipstick mark.

Tools: Spanner, Drip tray

Gearbox oil change (and oil cooler filter)

Gearbox · every 350 hours or every 2 years

KG: change the gearbox oil after the first week or 50 hours, then every 2 years or 350 hours. If an oil cooler is fitted, its filter is changed every year or 200 hours, so change it at every oil change too. KE 02: change the change-wheel gearbox oil after the first 50 hours, then every 500 hours. The spur gear trough is never changed.

PartQtyNotesPart number
Gear oil (KG)1SAE 90 EP GL-4, ≈3.5 L (≈4.0 L + 1.5 L with oil cooler). Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Gear oil (KE 02)1SAE 80W-90 GL-5, 5.8 L (6.3 L with oil cooler). Aztec Oils match: TRANSMATEC EP-5 80W-90check your handbook
Oil cooler filter (if fitted)1check your handbookcheck your handbook
Dipstick and drain plug sealing rings (KE)2Amazone says fit new; check your handbookcheck your handbook
Step-by-step
  1. Park the implement level, stop the tractor and take the key out. Let hot oil cool a little: wear gloves.
  2. Put a tray under the gearbox drain plug, pull the dipstick and take out the drain plug.
  3. Let it drain, then refit the drain plug with a new sealing ring.
  4. Oil cooler (if fitted, KG): with cold oil, undo the four bolts, take off the filter pot without spilling, change the filter and refit the pot.
  5. Fill through the dipstick hole with the right oil and amount for your model.
  6. KG: the level should be between the dipstick marks (on the upper mark with an oil cooler). KE: between the marks. Fit the dipstick with a new sealing ring, hand tight.
  7. The dipstick has a breather. Make sure it seats firmly, or the gearbox will leak. Never mix oil types.

Tools: Drain tray (10 L), Spanners, Funnel, Gloves

PTO ratchet clutch service

PTO shaft · every 6 months

Amazone's KE schedule: service the ratchet clutch every 6 months, as the PTO shaft maker says. Grease the PTO guard tubes in winter so they do not freeze.

PartQtyNotesPart number
Grease1Multi-purposecheck your handbook
Step-by-step
  1. Stop the tractor and take the key out.
  2. Service the ratchet clutch and grease the PTO shaft as its own manual says.
  3. In winter, grease the guard tubes.

Tools: Grease gun

Cleaning and storage

General · every year

Amazone: store only when clean and under cover. Dirt holds moisture and causes rust. Protect bare metal with a corrosion inhibitor and grease every point.

PartQtyNotesPart number
Corrosion inhibitor1check your handbook
Step-by-step
  1. Wash the implement. Keep the nozzle at least 30 cm away, do not exceed 120 bar, and never aim at bearings, grease points, decals or electrics.
  2. Let it dry, then protect unpainted parts with a corrosion inhibitor.
  3. Grease all points and wipe off the surplus.
  4. Park it under cover.

Tools: Pressure washer (max 120 bar), Grease gun

Oils, fluids and capacities

SystemOil or specCapacity
Gearbox (KG)SAE 90 EP, GL-4≈3.5 L; with oil cooler ≈4.0 L plus 1.5 L
Spur gear housing (KG)CLP gear oil ISO VG 460 (Wintershall Ersolan 460 from the factory)KG 3000: 25 L; KG 4000: 35 L; KG 4500: 40 L. No change needed
Change-wheel gearbox (KE 02)SAE 80W-90, API GL-55.8 L; 6.3 L with oil cooler
Spur gear trough (KE 02)CLP / CKC 460 gear oil (Ersolan 460 from the factory)KE 2502: 14 L; KE 3002: 16 L; KE 3502: 18 L; KE 4002: 20 L. No change needed
Grease pointsLithium multi-purpose grease with EP additives (e.g. Aralub HL2)

Specifications

Tine minimum length150 mm (KG and KE)
PTO clutch slipping torque (KG)Super 2,500 Nm; Special 2,200 Nm
Scraper gap (KG wedge ring roller)At least 1 cm to the plastic ring
Scraper gap (KE)Wedge ring roller KW/KWM 10–15 mm; tooth packer PW 1–4 mm; trapeze ring TRW 1–4 mm
Pressure washerMax 120 bar, nozzle at least 30 cm away
Hydraulic hosesNo more than 6 years old

Known problems

Folding KG 4001-2 / 5001-2 / 6001-2

The folding KG uses a two-speed gearbox (10.8 L, 12.3 L with cooler) and two angle gearboxes (6.0 L each) with synthetic PG 220 oil, oil changes at 50 h then every 500 h, and 36–50 L of CLP 460 in the troughs. It is not covered by this entry.

Mixed oils

Amazone voids the warranty if oil types are mixed. Use new, clean oil.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your implement.

Parts list with genuine part numbers

Wear parts per partao.com fitment (KG/KX/KE 3000, 4000)

Wear parts

PartPart numberQtyNotes
Rotor tine (Grindel RH82)30000054per tineWear part; genuine Amazone per partao, fits KG 3000, KG 4000, KX 3000/4000, KE 3000/4000; hand not stated
Rotor tine KG Griff Super, left967496per tineWear part; Amazone Heavy Duty wear parts flyer (KG/KX tines, fit table includes KG 3000)
Rotor tine KG Griff Super, right967495per tineWear part; same flyer
Rotor tine KG Griff Special, left6575300per tineWear part; same flyer
Rotor tine KG Griff Special, right6574300per tineWear part; same flyer
Rotor tine KG Griff HD (carbide), left223839per tineWear part; same flyer
Rotor tine KG Griff HD (carbide), right223838per tineWear part; same flyer
Rotor tine KG Griff HD pro, left239834per tineWear part; same flyer
Rotor tine KG Griff HD pro, right239833per tineWear part; same flyer

Sources

Open Farmyard Workshop

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