Amazone KG 3000 / 3001 Special / Super rotary cultivator; KE 02 rotary harrow service schedule
Cultivators and power harrows · KG Special/Super (manual 07.07); KE 2502–4002 (manual 2026)
Every maker's service job for the Amazone KG 3000 / 3001 Special / Super rotary cultivator; KE 02 rotary harrow, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your KG 3000 / 3001 Special / Super rotary cultivator; KE 02 rotary harrow for freeVersions: KG 3000 / 4000 / 4500 Special or Super; KE 2502 / 3002 / 3502 / 4002 (KE 02)
Service intervals
| Job | When |
|---|---|
| Roller bearings and linkage greasing | every 50 hours or every 3 months |
| Gearbox and spur gear trough level check | every 50 hours or every 6 months |
| Tine wear check and replacement | every 50 hours |
| Roller scraper check and adjustment | every 100 hours |
| Oil cooler filter change (KG with oil cooler) | every 200 hours or every year |
| Gearbox oil change (and oil cooler filter) | every 350 hours or every 2 years |
| PTO ratchet clutch service | every 6 months |
| Cleaning and storage | every year |
Service jobs and parts
Roller bearings and linkage greasing
Roller · every 50 hours or every 3 months
KG: grease the roller flange bearings (2) every 50 hours or 3 months, and the levelling bar threads (2) and Liftpack (6) every 100 hours or 6 months. KE 02: point 1 every 20 hours or 6 months, points 2–5 every 50 hours or 6 months.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | Lithium multi-purpose EP grease (Aralub HL2, Beacon 2, Retinax A) | check your handbook |
Step-by-step
- Lower the implement, stop the tractor and take the key out.
- Clean the nipples and the gun first so no dirt is pushed in.
- Grease until the old dirty grease is fully pushed out of the bearings.
- Do the roller flange bearings, the levelling bar threads and the Liftpack points (KG), or the marked points on the lubrication decal (KE).
Tools: Grease gun, Rags
Gearbox and spur gear trough level check
Gearbox · every 50 hours or every 6 months
KE 02: check the gearbox and trough levels after first use, then every 50 hours or weekly. KG: check the gearbox every 6 months or 100 hours, and keep the trough breather clear. The spur gears should be half covered with oil.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil | 1 | SAE 90. Same type as fitted, to top up. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
Step-by-step
- Clean the implement first so no dirt falls into the trough.
- Park level. Check the gearbox level on the dipstick and top up if needed.
- Trough: undo the nut and cover bolt, lift the cover with its breather pipe, and check the spur gears are half covered with oil. Top up with CLP 460 oil if not.
- Check the gasket, refit the cover, bolt and nut.
- KG: blow the trough breather tube clear with compressed air.
Tools: Rag, Funnel, Compressed air
Tine wear check and replacement
Tines · every 50 hours
KE 02: check the tines every 50 hours. KG: check tine length before work each day. Both: replace at a minimum length of 150 mm, and sooner when working deep. Amazone does not cover stone damage once tines are below 150 mm.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Tine, right-hand, Grip Special | 1 | Genuine Amazone, named in the Partao KG fitment list as the partner of 6575300; no separate page checked | 6574300 |
| Tine, left-hand, Grip Special | 1 | Genuine Amazone, listed by Partao for KG 3000 / 3001 and larger KG and KX (KE not listed). The right-hand partner appears in the same listing as 6574300. Other tine types exist (HD, Drag); match your old tine | 6575300 |
| Tines (left and right turning) | 1 | Two kinds, one for each direction of turn; check your handbook or dealer for the number | check your handbook |
| Pins and linch pins | 1 | As needed | check your handbook |
Step-by-step
- Raise the implement, support it on stands, stop the tractor and take the key out.
- Measure the tines. Replace any at or under 150 mm.
- Pull the linch pin, drive the pin out of the rotor carrier from below, and pull out the tine.
- Fit the new tine for that rotor's direction. The outer left carrier turns clockwise; on the KE the outer carriers always turn towards the centre.
- Fit the pin and secure it with the linch pin.
- KG on-grip tines can be built back up with weld-on tips (see the manual).
Tools: Rule, Hammer and drift, Stands, Gloves
Roller scraper check and adjustment
Roller · every 100 hours
KE 02: check and adjust the roller scrapers after first use and every 100 hours. KG: keep at least 1 cm between the scraper and the wedge ring roller's plastic ring.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Scrapers | 1 | When they can no longer be adjusted; check your handbook | check your handbook |
Step-by-step
- Lower the implement, stop the tractor and take the key out.
- Slacken the scraper bolt and slide the scraper in its slot to the right gap: KW/KWM 10–15 mm; PW 1–4 mm; TRW 1–4 mm (KE). KG wedge ring roller: at least 1 cm.
- Tighten the bolt. Turn the roller to check the gap all round.
- Replace a scraper that can no longer be adjusted.
Tools: Spanners, Rule
Oil cooler filter change (KG with oil cooler)
Gearbox · every 200 hours or every year
Amazone's KG plan: change the oil cooler filter and check the breather tube every year or 200 hours. Only change it with the oil cold.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Oil cooler filter | 1 | check your handbook | check your handbook |
Step-by-step
- Let the oil cool fully.
- Undo the four bolts and lift off the filter pot without spilling oil.
- Fit a new filter and refit the pot.
- Check the breather tube is not blocked, and top up the gearbox to the upper dipstick mark.
Tools: Spanner, Drip tray
Gearbox oil change (and oil cooler filter)
Gearbox · every 350 hours or every 2 years
KG: change the gearbox oil after the first week or 50 hours, then every 2 years or 350 hours. If an oil cooler is fitted, its filter is changed every year or 200 hours, so change it at every oil change too. KE 02: change the change-wheel gearbox oil after the first 50 hours, then every 500 hours. The spur gear trough is never changed.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil (KG) | 1 | SAE 90 EP GL-4, ≈3.5 L (≈4.0 L + 1.5 L with oil cooler). Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Gear oil (KE 02) | 1 | SAE 80W-90 GL-5, 5.8 L (6.3 L with oil cooler). Aztec Oils match: TRANSMATEC EP-5 80W-90 | check your handbook |
| Oil cooler filter (if fitted) | 1 | check your handbook | check your handbook |
| Dipstick and drain plug sealing rings (KE) | 2 | Amazone says fit new; check your handbook | check your handbook |
Step-by-step
- Park the implement level, stop the tractor and take the key out. Let hot oil cool a little: wear gloves.
- Put a tray under the gearbox drain plug, pull the dipstick and take out the drain plug.
- Let it drain, then refit the drain plug with a new sealing ring.
- Oil cooler (if fitted, KG): with cold oil, undo the four bolts, take off the filter pot without spilling, change the filter and refit the pot.
- Fill through the dipstick hole with the right oil and amount for your model.
- KG: the level should be between the dipstick marks (on the upper mark with an oil cooler). KE: between the marks. Fit the dipstick with a new sealing ring, hand tight.
- The dipstick has a breather. Make sure it seats firmly, or the gearbox will leak. Never mix oil types.
Tools: Drain tray (10 L), Spanners, Funnel, Gloves
PTO ratchet clutch service
PTO shaft · every 6 months
Amazone's KE schedule: service the ratchet clutch every 6 months, as the PTO shaft maker says. Grease the PTO guard tubes in winter so they do not freeze.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | Multi-purpose | check your handbook |
Step-by-step
- Stop the tractor and take the key out.
- Service the ratchet clutch and grease the PTO shaft as its own manual says.
- In winter, grease the guard tubes.
Tools: Grease gun
Cleaning and storage
General · every year
Amazone: store only when clean and under cover. Dirt holds moisture and causes rust. Protect bare metal with a corrosion inhibitor and grease every point.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Corrosion inhibitor | 1 | check your handbook |
Step-by-step
- Wash the implement. Keep the nozzle at least 30 cm away, do not exceed 120 bar, and never aim at bearings, grease points, decals or electrics.
- Let it dry, then protect unpainted parts with a corrosion inhibitor.
- Grease all points and wipe off the surplus.
- Park it under cover.
Tools: Pressure washer (max 120 bar), Grease gun
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Gearbox (KG) | SAE 90 EP, GL-4 | ≈3.5 L; with oil cooler ≈4.0 L plus 1.5 L |
| Spur gear housing (KG) | CLP gear oil ISO VG 460 (Wintershall Ersolan 460 from the factory) | KG 3000: 25 L; KG 4000: 35 L; KG 4500: 40 L. No change needed |
| Change-wheel gearbox (KE 02) | SAE 80W-90, API GL-5 | 5.8 L; 6.3 L with oil cooler |
| Spur gear trough (KE 02) | CLP / CKC 460 gear oil (Ersolan 460 from the factory) | KE 2502: 14 L; KE 3002: 16 L; KE 3502: 18 L; KE 4002: 20 L. No change needed |
| Grease points | Lithium multi-purpose grease with EP additives (e.g. Aralub HL2) |
Specifications
| Tine minimum length | 150 mm (KG and KE) |
| PTO clutch slipping torque (KG) | Super 2,500 Nm; Special 2,200 Nm |
| Scraper gap (KG wedge ring roller) | At least 1 cm to the plastic ring |
| Scraper gap (KE) | Wedge ring roller KW/KWM 10–15 mm; tooth packer PW 1–4 mm; trapeze ring TRW 1–4 mm |
| Pressure washer | Max 120 bar, nozzle at least 30 cm away |
| Hydraulic hoses | No more than 6 years old |
Known problems
Folding KG 4001-2 / 5001-2 / 6001-2
The folding KG uses a two-speed gearbox (10.8 L, 12.3 L with cooler) and two angle gearboxes (6.0 L each) with synthetic PG 220 oil, oil changes at 50 h then every 500 h, and 36–50 L of CLP 460 in the troughs. It is not covered by this entry.
Mixed oils
Amazone voids the warranty if oil types are mixed. Use new, clean oil.
Repair guides
- Tines stop in work: ratchet (cam-type) clutch tripping (Easy, 15 minutes; clutch service 1–2 hours): Rotors stop and the PTO clutch ratchets in stony ground, an obstacle is wedged between the tines, or the clutch trips often in normal work.
- Tine replacement and weld-on tips (Moderate, 2–3 hours for a full set): Tines worn short, working depth falling away, bent or broken tines.
- Gearbox or spur gear trough leaking: breathers and dipstick (Moderate, 1 hour): Oil round the gearbox, dipstick or trough cover, the level dropping, or the gearbox pushing oil out when hot.
- Changing tine speed gears and resealing the gearbox cover (KE 02) (Moderate, 1 hour): Tine speed needs changing for the soil, or oil leaks from the change gearbox cover after a gear change.
The full step-by-step guides are in Farmyard Workshop once you add your implement.
Parts list with genuine part numbers
Wear parts per partao.com fitment (KG/KX/KE 3000, 4000)
Wear parts
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Rotor tine (Grindel RH82) | 30000054 | per tine | Wear part; genuine Amazone per partao, fits KG 3000, KG 4000, KX 3000/4000, KE 3000/4000; hand not stated |
| Rotor tine KG Griff Super, left | 967496 | per tine | Wear part; Amazone Heavy Duty wear parts flyer (KG/KX tines, fit table includes KG 3000) |
| Rotor tine KG Griff Super, right | 967495 | per tine | Wear part; same flyer |
| Rotor tine KG Griff Special, left | 6575300 | per tine | Wear part; same flyer |
| Rotor tine KG Griff Special, right | 6574300 | per tine | Wear part; same flyer |
| Rotor tine KG Griff HD (carbide), left | 223839 | per tine | Wear part; same flyer |
| Rotor tine KG Griff HD (carbide), right | 223838 | per tine | Wear part; same flyer |
| Rotor tine KG Griff HD pro, left | 239834 | per tine | Wear part; same flyer |
| Rotor tine KG Griff HD pro, right | 239833 | per tine | Wear part; same flyer |
Sources
- Amazone KG tine 6575300
- KG 3000/4000/4500 Special/Super operating manual MG1468 (07.07)
- KE 2502–4002 operating manual MG6878-EN-GB
- KG 4001-2/5001-2/6001-2 manual BAH0060-5 (folding KG, for the watch note)
- 30000054
- Amazone Original Parts Heavy Duty flyer
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