Amazone ZA-TS Super / Ultra fertiliser spreader service schedule
Fertiliser spreaders · Manual BAG0088.8 (11.14). Newer ZA-TS (2022 on): check your handbook
Covers the Amazone ZA-TS Super / Ultra fertiliser spreader (1500 to 4200).
Every maker's service job for the Amazone ZA-TS Super / Ultra fertiliser spreader, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your ZA-TS Super / Ultra fertiliser spreader for freeVersions: ZA-TS Super and Super Profis (1500 to 3200, payload 3,200 kg); ZA-TS Ultra and Ultra Profis (2200 to 4200, payload 4,500 kg)
Service intervals
| Job | When |
|---|---|
| Spreading vane condition check and replacement | every 10 hours |
| Hydraulic hose and filter check (Profis Hydro) | every 50 hours |
| Ventilate the friction clutch | every 200 hours or every 6 months |
| Check scale zero and tare | every year |
| Angular gearbox oil change (first 50 hours) | when needed |
| PTO shaft grease | when needed |
| Cleaning and rust protection after use | when needed |
| Upper and lower link pins | when needed |
Service jobs and parts
Spreading vane condition check and replacement
Spreading discs · every 10 hours
Amazone: check the condition of the spreading vanes daily. They are wearing parts: replace them as soon as holes from abrasion show, because worn vanes cause streaky spreading and can throw broken parts. Use the assembly paste supplied and tighten to 19.3 N·m.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Spreading vane unit | 1 | TS1, TS2 or TS3 (small, medium, large widths) and long / short / border vanes. Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Switch off the disc and agitator drives and remove the key.
- Clean fertiliser off the discs and vanes and look for holes or cracks.
- Replace worn vanes in pairs (long and short on both sides) with the assembly paste and tighten to 19.3 N·m.
Tools: Torque wrench, Assembly paste (supplied)
Hydraulic hose and filter check (Profis Hydro)
Hydraulics · every 50 hours
Amazone: after the first 10 hours and then every 50 hours (weekly) check the hydraulic system for tightness and the hydraulic fluid filter's contamination indicator (green is fine, red means replace the filter). Check the hoses before every start-up; have them checked by a specialist at least yearly and replace any hose over 6 years old counting from the date on its fitting.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic fluid filter element | 1 | Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Relieve pressure in the system before touching any fitting.
- Check hoses for scuffing, cracks, leaks and age marking. Replace any with damage or a date over 6 years.
- Check the filter indicator. If it shows red, twist off the filter cover, replace the element and press the indicator back until the green ring shows.
Tools: Spanners
Ventilate the friction clutch
Drive · every 200 hours or every 6 months
Amazone: every six months or 200 operating hours, and before first use after a long layoff, ventilate the friction clutch on the PTO shaft to free rust or moisture between the friction faces. Damp or high-pressure washing raises the chance of thermal distortion of the linings.
Step-by-step
- Take the friction clutch off the gearbox input shaft.
- Measure and note the spring fitting length a.
- Slacken the nuts and turn the clutch by hand to free any deposits.
- Tighten the nuts until the springs are back to length a, refit the clutch and the guard.
Tools: Spanners, Measuring caliper
Check scale zero and tare
Weighing · every year
Amazone: if the on-board computer does not show 0 kg (plus or minus 5 kg) with the spreader empty, re-tare it, for example after fitting accessories. If the filled weight is wrong, recalibrate (see the computer manual). No interval is given; do it as a pre-season check.
Step-by-step
- Empty the hopper.
- Read the weight and re-tare if it is not 0 kg plus or minus 5 kg.
- Recalibrate with a known load if the filled weight is wrong.
Tools: Terminal
Angular gearbox oil change (first 50 hours)
Gearbox · when needed
Amazone's maintenance plan lists one oil change in the angular gearbox after the first 50 operating hours. The manual gives no repeat interval: check your handbook. Fill with ISO VG 150 EP / SAE 90, 0.23 L, using a new copper washer on the drain screw and a new O-ring on the filler plug sensor.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil | 1 | ISO VG 150 EP / SAE 90. 0.23 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Copper washer | 1 | For the bleed screw. Number: check your handbook | check your handbook |
| O-ring for filler plug / sensor | 1 | Number: check your handbook | check your handbook |
Step-by-step
- Take off the transport device if it is in the way: keep tension in the extension spring with a retaining screw in the frame, swivel it up and remove it.
- Take off the cover under the gearbox and put a container under the angular gearbox.
- Remove the bleed screw and let the oil drain. Remove the filler plug and sensor.
- Refit the bleed screw with a new copper washer, fill with 0.23 L of oil, then refit the filler plug and sensor with a new O-ring. Protect the sensor's cylindrical part with plenty of grease.
- Refit the other parts and remove the retaining screw from the spring.
Tools: Drain tray, Spanners, Grease
PTO shaft grease
Lubrication · when needed
Amazone: lubricate the PTO shaft following the shaft maker's instructions fixed to the shaft, and grease the guard tubes for winter work so they do not freeze. The maker's lubrication point times are in the PTO manual, not the spreader manual.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Multi-purpose EP grease | 1 | Lithium saponified, for example Marson L2 or Beacon 2 (EP versions for hard use) | check your handbook |
Step-by-step
- Follow the PTO shaft maker's booklet for the points and interval.
- Grease the guard tubes before winter work.
Tools: Grease gun
Cleaning and rust protection after use
Storage · when needed
Amazone: remove fertiliser from the discs and vanes after use, wash with a normal water jet (minimum 300 mm from the machine, not at bearings or stickers, not on electrics or chrome), grease the machine after washing, and when dry apply a biodegradable anti-rust compound.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Anti-rust compound | 1 | Biodegradable only | check your handbook |
Step-by-step
- Empty the hopper and brush out fertiliser.
- Wash with a normal jet, keeping 300 mm away. Avoid bearings, electrics and stickers.
- Let it dry, grease the lubrication points and spray anti-rust compound on bare metal.
Tools: Water hose, Spray bottle
Upper and lower link pins
Linkage · when needed
Amazone: check the upper and lower link pins for visible damage each time you couple up, and replace them if clearly worn.
Step-by-step
- Look at the link pins when you hitch up. Replace any that are worn.
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Angular gearbox | ISO VG 150 EP / SAE 90 gear oil | 0.23 L |
| Grease | Lithium saponified multi-purpose EP grease (Aralub HL 2 / Marson L2 / Beacon 2 / Retinax A normal use; Aralub HLP 2 / Marson EPL-2 / Beacon EP 2 / Tetinax AM for extreme use) | Check your handbook |
| Hydraulics (Profis Hydro) | Tractor hydraulic oil | Check your handbook |
Specifications
| Hopper volumes (l) | Super: 1500, 2000, 2200, 2700, 3200. Ultra: 2200, 2700, 3200, 4200 |
| Working width | Super 18 to 36 m, Ultra 18 to 54 m |
| Tractor | From 65 kW (90 hp); spreading disc 500 to 1000 rpm |
| Spreading vane screw torque | 19.3 N·m, using the assembly paste supplied |
| Hose life | Hydraulic hoses not used longer than 6 years including 2 years of storage |
Known problems
Worn vanes
Holes through the vanes cause uneven spreading and can eject parts.
Friction clutch seizing
A clutch left wet and unused can stick. Ventilate it before the season.
Parts list with genuine part numbers
Wear parts per partao.com fitment list (ZA-TS 1800 to 4200)
Wear parts
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Spreader vane TS 2 | 939310 | per vane | Wear part; source fits ZA-TS 1800, 2200, 2700, 3200, 4200 |
| Spreader vane 220 left | 40016571 | per left vane | Wear part; source fits ZA-U, ZA-M, ZA-TS |
Sources
- Maintenance plan, angular gearbox oil change and quantity, vane replacement and torque, hydraulics, torques, technical data (Amazone ZA-TS Super / Ultra operating manual BAG0088.8 11.14)
- Amazone download centre (start-of-season orientation aid for the ZA-TS)
- 939310
- 40016571
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