Bailey Agricultural tipper service schedule

Trailers · Routine maintenance manual, January 2020

Covers the Bailey Agricultural tipper (TB and Tipper ranges).

Every maker's service job for the Bailey Agricultural tipper, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

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Service intervals

JobWhen
Grease tipping pivots and tailgate (daily)every 10 hours
Check and adjust the brakesevery 3 months
Check hub bearing movement and springsevery 3 months
Hub caps and bearing end floatevery 6 months
Laying upevery year
Re-grease hub bearingsevery 2 years
Weekly checks: wheel nuts, lights, tyres, running gear greasewhen needed

Service jobs and parts

Grease tipping pivots and tailgate (daily)

Body and tipping · every 10 hours

Bailey's schedule says grease the tipping cylinder pivots, body tipping pivots, tailgate cylinders and tailgate pivots daily. Set here as every 10 hours of work.

PartQtyNotesPart number
Grease1check your handbook
Step-by-step
  1. Unload, lower the body, stop the tractor, take the key out and chock the wheels. Put the hydraulic controls in neutral.
  2. Grease the upper and lower tip ram pivots, both body tipping pivots, and both tailgate ram pivots and tailgate pivots.
  3. If you must raise the body to reach a nipple, prop it securely first. Never work under a raised body held only by the ram.
  4. Drain water from the air reservoir if fitted.

Tools: Grease gun, Body prop

Check and adjust the brakes

Brakes · every 3 months

Bailey says check brake wear and lining-to-drum clearance and adjust the brakes every 3 months, and before intensive use. Long actuator travel means the linings are wearing.

PartQtyNotesPart number
Brake shoes1When the minimum lining thickness is reached; check your dealer by serialcheck your handbook
Step-by-step
  1. Park level, stop the tractor, take the key out and chock the wheels. Never work under a raised body unless it is propped.
  2. Wear a respirator: Bailey warns linings may contain asbestos.
  3. Check the actuator stroke and the lining thickness and drum clearance through the inspection holes.
  4. To adjust: release the lock nut on the screw behind each brake arm, turn the screw clockwise until the brake just applies (feel it by turning the wheel), then back off two full turns and retighten the lock nut.
  5. When the adjuster runs out, move the lever on to the next spline, return the screw and repeat.
  6. Check all screws and lock nuts and test the service and parking brakes.

Tools: Spanners, Jack and axle stands, Respirator

Check hub bearing movement and springs

Running gear · every 3 months

Bailey says check bearing movement every 3 months, and check the suspension hangers and U-bolts daily for the first week, then every 3 months, as springs bed in.

Step-by-step
  1. Raise the axle clear and support it on stands. Release the parking brake.
  2. Lever under the tyre with a long bar and watch the hub for movement; repeat sideways between chassis and tyre.
  3. If there is excess movement, set the end float as in the 6-month task.
  4. Check the U-bolts: 70 mm axle 265 Nm, 80 mm 260 Nm, 90–100 mm 370 Nm, 120–127 mm 540 Nm.

Tools: Jack and axle stands, Long bar, Torque wrench

Hub caps and bearing end float

Running gear · every 6 months

Bailey says check the hub caps and wheel bearing wear and tighten all U-bolts every 6 months. End float must be 0.05–0.15 mm: the taper bearings must not be preloaded.

PartQtyNotesPart number
Hub cap gasket1If the cap is removed; check your dealercheck your handbook
Step-by-step
  1. Support the axle, remove the wheel, the six hub cap screws and the cap.
  2. Spin the hub and torque the adjusting nut to 375 Nm; spin 4 more turns and torque to 375 Nm again.
  3. Loosen the nut at least one full turn, torque it to 25 Nm, then back it off 2 to 2.5 flats.
  4. Fit the lock washer onto the dowel, fit the lock nut and torque it to 375 Nm.
  5. Check end float with the dial gauge: 0.05–0.15 mm.
  6. Pack the cap with grease, fit the gasket and refit the cap. Replace any missing or damaged hub cap at once.

Tools: Axle stands, Torque wrench (to 375 Nm), Dial gauge with magnetic base

Laying up

Storage · every year

Bailey's laying-up list: clean down, repaint bare areas, protect electrical connections, cover quick-release couplings, grease bright parts, and replace worn parts and missing decals.

Step-by-step
  1. Lower the body, stop the tractor, take the key out and chock the wheels.
  2. Clean the trailer down and repaint any bare metal.
  3. Protect the electrical plugs and cover the ends of the hydraulic and air couplings.
  4. Grease all bright parts such as ram rods.
  5. Replace worn or damaged parts and any missing safety decals.

Tools: Pressure washer, Touch-up paint, Grease

Re-grease hub bearings

Running gear · every 2 years

Bailey says lubricate the hub bearings every 2 years: 400 g in the hub and 200 g in the cap. Do not overfill.

PartQtyNotesPart number
Wheel bearing grease1≈600 g per hub (400 g hub, 200 g cap)check your handbook
Step-by-step
  1. Support the axle on stands and remove the wheel and hub cap.
  2. Clean out old grease, check the bearings and pack 400 g into the hub and 200 g into the cap.
  3. Set the end float as in the 6-month task and refit the cap and wheel.

Tools: Axle stands, Wheel brace, Scales or marked tub

Weekly checks: wheel nuts, lights, tyres, running gear grease

Running gear · when needed

Bailey's weekly list: lights, wheel nut torque, oil leaks, hydraulic hoses and air lines, towing eye and connections, tyre pressures and condition, and grease the brake linkages, sprung drawbar and all running gear nipples.

PartQtyNotesPart number
Grease1check your handbook
Step-by-step
  1. Stop the tractor, take the key out and chock the wheels. Release any hydraulic and air pressure before touching couplings.
  2. Torque wheel nuts to the table (e.g. M22 x 1.5: 450 Nm) progressively and diagonally. Do not use an impact gun.
  3. Check lights and reflectors, tyre pressures and condition, hoses, air lines and the towing eye.
  4. Grease the brake linkages, sprung drawbar, rocking beam pivots (if fitted) and every running gear nipple.
  5. Check for loose nuts and bolts and oil leaks.

Tools: Torque wrench, Tyre gauge, Grease gun

Specifications

Wheel nut torqueM14 x 1.5: 130 Nm; M18 x 1.5: 270 Nm; M20 x 1.5: 350 Nm; M22 x 1.5: 450 Nm; M22 x 1.5 commercial: 750 Nm
Axle U-bolt torque70 mm sq. axle 265 Nm; 80 mm 260 Nm; 90 and 100 mm 370 Nm; 120 and 127 mm 540 Nm; air suspension U-bolts 850 Nm
Sprung drawbar U-bolts27 and 30 mm: 550 Nm; torque arm 200 Nm; centre rocker pivot pin 200 Nm
Hub bearing end float0.05–0.15 mm
Hub grease quantityHub 400 g; hub cap 200 g
Hub nut setting375 Nm, spin, 375 Nm, back off, 25 Nm, back off 2 to 2.5 flats, lock nut 375 Nm

Known problems

Wheel nuts loosening

Bailey says nuts can loosen after a short time on a refitted wheel: check after the first loaded run, after refitting and again after about 1,000 km (620 miles).

Danger area

Keep everyone out from between tractor and trailer; tractor engine off, key out and controls in neutral before anyone goes in there.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your implement.

Sources

Open Farmyard Workshop

More from Bailey.