Bobcat S650 skid-steer loader service schedule

Skid-steer and compact loaders · c.2016 onwards (manual 02/2018, S/N A3NV11001 and above). Earlier S650 machines may use different filters: check your handbook.

Covers the Bobcat S650 skid-steer loader (serial A3NV on; Tier 4 Final).

Every maker's service job for the Bobcat S650 skid-steer loader, counted in hours, with the oils, filters and parts each one needs. Add your telehandler to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

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Service intervals

JobWhen
Lift arm, Bob-Tach and pivot pin greasingevery 10 hours
Chaincase level checkevery 50 hours
Engine oil and filter changeevery 250 hours or every year
Fuel filter changeevery 250 hours or every year
Drive belt checksevery 250 hours
Hydraulic charge filter and reservoir breatherevery 500 hours or every year
Hydraulic oil, chaincase fluid and main hydraulic filterevery 1,000 hours or every year
Engine valve adjustment (dealer)every 1,000 hours
Engine air filter check and changeevery year
Coolant changeevery 2 years

Service jobs and parts

Lift arm, Bob-Tach and pivot pin greasing

Loader · every 10 hours

Bobcat lists greasing the lift arms, lift links, cylinders, Bob-Tach, pivot pins and wedges at the 8 to 10 hour check.

PartQtyNotesPart number
Multipurpose lithium grease1EP2 grease (multipurpose lithium-based grease). Aztec Oils match: VOLCATEC LITHIUM EP 2check your handbook
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Wipe each fitting and grease the lift arm, lift link, cylinder, pivot pin and Bob-Tach fittings and the wedges.
  3. Check the Bob-Tach wedges move freely.

Tools: Grease gun

Chaincase level check

Drive · every 50 hours

Bobcat lists checking the chaincase fluid level every 50 hours. If you can touch oil with a fingertip through the check hole, the level is correct.

PartQtyNotesPart number
Hydraulic / hydrostatic fluid for topping up1Same fluid as the hydraulic system6903118
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Take out the check plug at the front of the chaincase housing.
  3. If oil can be reached with a fingertip, the level is right. If low, add oil until it runs from the hole.
  4. Refit and tighten the plug.

Tools: Rags

Engine oil and filter change

Engine · every 250 hours or every year

Bobcat lists the engine oil and filter at 250 hours or 12 months, with the first change at 50 hours. Change it every 100 hours in severe conditions.

PartQtyNotesPart number
Engine oil115W-40 (or 10W-30 / 30W by temperature). API CI-4 or better / ACEA E7, 11.4 L with filter. Bobcat 15W-40 comes in quarts (6903109) and 2.5 US gal: check numbers with your dealer. Aztec Oils match: EMPROTEC SHPD-X 15W-40check your handbook
Engine oil filter1Genuine Bobcat (6-pack part number in the manual)6678233
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Warm the engine, then stop it. Open the rear door and remove the cover over the oil drain hose.
  3. Pull out the drain hose, put the end in a container, take off the cap and drain the oil fully. Refit the cap and put the hose back in its place.
  4. Take off the oil filter, clean the housing face, oil the new gasket and screw the filter on by hand only.
  5. Fill with oil to the top mark on the dipstick, run for a few minutes, stop, check for leaks at the filter and recheck the level.

Tools: Drain tray (15 L), Filter wrench, Funnel, Gloves, Rags

Fuel filter change

Fuel · every 250 hours or every year

Bobcat lists replacing the fuel filter element at 250 hours or 12 months, and draining trapped water at the 8 to 10 hour check.

PartQtyNotesPart number
Fuel filter1Genuine Bobcat6667352
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Clean round the filter, then take it off into a container.
  3. Fit the new element and tighten as the handbook shows.
  4. Bleed air from the fuel system as the handbook describes if needed, then start and check for leaks.

Tools: Filter wrench, Container, Rags

Drive belt checks

Engine · every 250 hours

Bobcat lists checking the alternator, air-conditioning and water pump belts at 250 hours, and the main drive belt and idler arm stop at 50 hours (then 250 hours).

PartQtyNotesPart number
Drive belt1Genuine Bobcat: check the number with your dealercheck your handbook
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Open the rear door and look at each belt for cracks, glazing and wear.
  3. Check the idler stop on the main drive belt. After fitting a new belt, adjust the stop after 50 hours.
  4. Replace any worn belt.

Tools: Torque wrench

Hydraulic charge filter and reservoir breather

Hydraulics · every 500 hours or every year

Bobcat lists the hydraulic charge filter and the reservoir breather at 500 hours or 12 months.

PartQtyNotesPart number
Hydraulic charge filter1Genuine Bobcat for later models. 6692337 is listed for earlier models: check which fits7319444
Hydraulic fill / breather cap1Genuine Bobcat6727475
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Clean the area and take off the charge filter into a container.
  3. Fit the new spin-on filter and tighten as the handbook shows.
  4. Fit the new breather cap, run the machine and check for leaks and the hydraulic level.

Tools: Filter wrench, Container, Rags

Hydraulic oil, chaincase fluid and main hydraulic filter

Hydraulics · every 1,000 hours or every year

Bobcat lists the hydraulic / hydrostatic filter, the chaincase fluid and the hydraulic reservoir fluid at 1000 hours or 12 months. The chaincase uses the same fluid as the hydraulics.

PartQtyNotesPart number
Hydraulic / hydrostatic fluid1Bobcat hydraulic / hydrostatic fluid. 6903117 is 2 x 2.5 US gal, 6903118 is 5 US gal, 6903119 is 55 US gal. About 45 L for the system and 39 L for the chaincase6903118
Hydraulic filter1Genuine Bobcat, hex-head cap version. 7012314 (square cap) and 7248874 (bolt-on cap) are also listed: check which you have7002734
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Fit the approved lift arm support device before working under raised arms.
  3. Drain the hydraulic reservoir and replace the filter. Pump the old fluid out of each chaincase.
  4. Refill each chaincase through the check-plug hole until oil runs out, then refit the plug.
  5. Refill the reservoir, run the machine and check the level and for leaks.

Tools: Large drain trays, Pump for chaincase oil, Filter wrench

Engine valve adjustment (dealer)

Engine · every 1,000 hours

Bobcat lists adjusting the engine valves at 1000 hours. This is normally a dealer job.

Step-by-step
  1. Have a dealer or competent engineer adjust the valves to the engine clearances.

Tools: Feeler gauges, Torque wrench

Engine air filter check and change

Engine · every year

Bobcat says service the air filter only when the display panel asks for it, so there is no hours interval. This is a yearly prompt to look at it.

PartQtyNotesPart number
Air filter, outer1Genuine Bobcat7008043
Air filter, inner (safety)1Genuine Bobcat7008044
Step-by-step
  1. Park on firm level ground, lower the lift arms and put the attachment flat on the ground. Stop the engine, apply the parking brake and take the key out.
  2. Open the rear door and the air cleaner cover.
  3. Take out the outer element and look at it against a light. Change it if damaged or when the panel asks.
  4. Wipe the housing, refit and close the cover.

Tools: Clean lint-free cloth

Coolant change

Engine · every 2 years

Bobcat says replace the coolant every 2 years. Use propylene glycol coolant only.

PartQtyNotesPart number
Propylene glycol coolant1Premixed 53% propylene glycol / 47% water, about 11.4 to 11.7 L. Bobcat number: check your handbookcheck your handbook
Step-by-step
  1. Stop the engine and let it cool completely.
  2. Drain the system through the coolant hose at the oil filter assembly.
  3. Refill with premixed coolant to the lower marker on the tank, run the engine and recheck when cold. Never mix propylene and ethylene glycol.

Tools: Drain tray, Refractometer

Oils, fluids and capacities

SystemOil or specCapacity
EngineBobcat S650 turbo diesel (engine make and size not stated in the pages read)
Engine oil15W-40, 10W-30 or 30W by the temperature chart. API CI-4 or better, or ACEA E7 or better. Never use API FA-4 oil. Bobcat synthetic 5W-40 is also listed.11.4 L with filter
CoolantPropylene glycol coolant (factory fill is purple). Never mix with ethylene glycol. Premixed 53% propylene glycol / 47% water protects to -37 C. About 11.4 L without heater, 11.7 L with heater.
Valve clearancesValve adjustment is a 1000-hour dealer job: check your handbook for the clearance
Engine oil15W-40, 10W-30 or 30W by temperature chart. API CI-4 or better / ACEA E711.4 L with filter
Cooling systemPropylene glycol coolant, 53% glycol / 47% water11.4 L without heater, 11.7 L with heater
Hydraulic / hydrostatic systemBobcat hydraulic / hydrostatic fluid (ISO VG 46 or 100 by temperature; All-Season, Synthetic and Biodegradable fluids are listed)45.0 L system (10.2 L reservoir)
Chaincase (final drive)Same fluid as the hydraulic system39.2 L
Fuel tankDiesel90.5 L
Air conditioning (if fitted)R-134a0.9 kg

Specifications

Rated operating capacity1,220 kg (2,690 lb)
Hydraulic pump, standard / high flow87.1 L/min / 115.5 L/min
System relief at quick couplers238 to 245 bar
Tyres12.00-16.5, 12 ply (standard). Inflate to the maximum shown on the sidewall
Battery12 V, 1,000 CCA
Wheel nutsCheck every 8 to 10 hours for the first 24 hours, then every 50 hours

Known problems

Two filter versions

The manual lists two hydraulic charge filter numbers (earlier and later models) and three hydraulic filter cap styles. Check your machine before ordering.

Engine variant changes the oil interval

Bobcat's separate service schedule for S450 to S740 loaders with a Tier 4 Bobcat engine (T4-B-0815) gives engine oil and filter and fuel filter at 500 hours or 12 months, and coolant at 1500 hours / 24 months. The A3NV manual read here gives 250 hours. Check which engine and schedule decal your machine has.

Oil grade

The grade by temperature is on a chart in the handbook. 15W-40, 10W-30 and 30W are the Bobcat grades listed.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your telehandler.

Sources

Open Farmyard Workshop

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