Deutz-Fahr Agrolux 80, 90 service schedule
Deutz-Fahr Agrolux · Handbook dated 09/2000; the handbook gives no model dates
Covers the Deutz-Fahr Agrolux 80, 90 (air-cooled, SAME).
Every maker's service job for the Deutz-Fahr Agrolux 80, 90, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Agrolux 80, 90 for freeVersions: Agrolux 80 (F4L913, 77.5 hp / 57 kW); Agrolux 90 (BF4L913 T turbo, 87 hp / 64 kW)
Service intervals
| Job | When |
|---|---|
| Grease points (50-hour list) | every 50 hours |
| 50-hour level and tightness checks | every 50 hours |
| Engine oil and filter change | every 300 hours or every year |
| Fuel filter change and water drain | every 300 hours |
| Valve clearance and injector check | every 600 hours |
| Gearbox, rear axle and hydraulic oil change with filters | every 1,200 hours or every year |
| 4WD front axle centre differential and side reducer oil change | every 1,200 hours or every year |
| Air filter cartridge and safety cartridge | every year |
| Front PTO oil change and filter clean | every year |
Service jobs and parts
Grease points (50-hour list)
Chassis · every 50 hours
The chart and lubrication table grease these every 50 hours: the steering cylinder (2 x 2 nipples), the lift rods (2), the side stabiliser rods (2), the steering ball joints (2 x 2), the front axle front and rear bearings (1 each) and the rear half-shaft bearings (2).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | EP2 grease. NLGI 2 lithium grease (Akros Grease T2, SDFG GR-1202 L). Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Grease the steering cylinder, the two lift rods and the two side stabiliser rods.
- Grease the steering ball joint bearings, the front and rear front-axle bearings and the two rear half-shaft bearings.
- Wipe off surplus grease.
Tools: Grease gun, Rag
50-hour level and tightness checks
Chassis · every 50 hours
The chart checks these at delivery, every 50 hours and at each 300-hour service. It also asks you to check the engine oil cooler, the gearbox oil cooler and the belt tension.
Step-by-step
- Check the gearbox oil level and, on 4WD, the front differential and reducer levels.
- Check the brake and clutch fluid reservoirs, brake action and pedal and handbrake play.
- Check the belt tension, the electrics and battery, and the wheel nut torque.
Tools: Torque wrench, Rag
Engine oil and filter change
Engine · every 300 hours or every year
The handbook changes the engine oil and filter at the first 50 hours, then every 300 hours and at least once a year. If the diesel has more than 0.5 % sulphur, halve the interval. The oil table says 500 hours but the chart's dots say 300 hours; this entry uses the shorter 300 hours. 11 L plus 1.5 L with the filter.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 15W-40. Akros Turbo, ACEA E3-96, API CF, SDFG OM-1991, MIL-L-2104 E, MB 228.3; 11 L plus 1.5 L with the filter. Aztec Oils match: EMPROTEC EHPD 15W-40 | check your handbook |
| Engine oil filter | 1 | Aftermarket cross-references: Wix 51748, Mann W940/25. Genuine SAME number from a partao.com listing for Agrolux 80 and 90 (also 04439569). Check against your serial number | 4439569 |
Step-by-step
- Warm the engine, stop it and put the tray under the sump. Take out the dipstick and remove the drain plug.
- Let the oil drain fully, then refit the plug (new washer if worn).
- Unscrew the old filter, wipe the sealing face, oil the new seal and screw the filter on by hand.
- Fill to the top mark on the dipstick, run the engine for a few minutes, stop it and check for leaks, then recheck the level.
Tools: Drain tray (15 L), Filter wrench, Funnel
Fuel filter change and water drain
Fuel · every 300 hours
The chart replaces the fuel filter at 300, 600, 900 and 1,200 hours and drains the water from it every 50 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fuel filter | 1 | Genuine SAME number from a partao.com listing that includes the Agrolux 80 and 90. Check against your serial number | 02931093 |
Step-by-step
- Every 50 hours open the drain on the bottom of the filter bowl until clean fuel with no water comes out.
- At the change interval unscrew the old cartridge, wet the seal of the new one with diesel and fit it.
- Bleed air from the fuel system with the hand primer until fuel runs without bubbles, then start and check for leaks.
Tools: Container, Rag
Valve clearance and injector check
Engine · every 600 hours
The chart checks the valve clearance (0.15 mm cold) at delivery, 600 and 1,200 hours, and the injectors at 600 and 1,200 hours. The injection pump and starter are 1,200 hours.
Step-by-step
- Book the tractor into a Deutz-Fahr or SAME workshop. The handbook says these are workshop-only jobs.
- Valve clearance is set cold. The injectors are checked or cleaned, and at 1,200 hours the injection pump and starter motor are checked as well.
Tools: Deutz-Fahr workshop
Gearbox, rear axle and hydraulic oil change with filters
Transmission · every 1,200 hours or every year
The handbook says renew the gearbox oil at least once a year. The gearbox, steering, lift and auxiliary valve filters are replaced after 150 hours, then when their warning lamp lights and at the oil change. 52 L.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gearbox, rear axle and hydraulic oil | 1 | 10W-30 or 20W-30 UTTO tractor transmission oil. API GL-4, Akros Multi (SDFG OT-1891); 52 L. Aztec Oils match: AGRITEC UTTO | check your handbook |
| Gearbox and hydraulic oil filters | 1 | check your handbook | check your handbook |
Step-by-step
- Warm the oil by working the tractor. Put the tray under the gearbox and take out the drain plug. The lift housing and hydrostatic steering use the same oil, so drain them too.
- Replace the filters, refit the plug and fill through the filler above the lift housing until the level sight glass or dipstick shows full.
- Check the level with the engine running at idle and the lift (and front lift if fitted) fully down.
Tools: Drain tray (50 L or more), Spanners, Clean funnel
4WD front axle centre differential and side reducer oil change
Front axle · every 1,200 hours or every year
The handbook renews the centre differential, planetary reducers and wheel hubs oil at least once a year (table: 1,200 hours). 6 L in the centre box and 1.5 L in each reducer.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front axle oil | 1 | 10W-30 UTTO tractor transmission oil. API GL-4, Akros Multi FCT (SDFG OT-1891-A); 6 L centre, 1.5 L per reducer. Aztec Oils match: AGRITEC UTTO | check your handbook |
Step-by-step
- Drain the centre differential and each side reducer with the plugs at the bottom, and refit the plugs.
- Fill the centre box and the reducers to the level holes. Turn each wheel until the filler marks are in position, as the handbook shows.
- Check the levels again after a short run.
Tools: Drain tray, Spanners
Air filter cartridge and safety cartridge
Engine · every year
The handbook cleans the main cartridge when the clogging lamp comes on, and replaces it at least once a year or after 6 cleanings. The inner safety cartridge is replaced after 3 cleanings of the main one. The handbook prints the air filter as type 2.4249.600.0, 8 inch.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Air filter main cartridge | 1 | check your handbook | check your handbook |
| Air filter safety cartridge | 1 | check your handbook | check your handbook |
Step-by-step
- When the lamp comes on, release the cover and take out the main cartridge. Never run without the safety cartridge.
- Blow it clean from the inside out with dry air and hold it to a light to check for splits.
- Fit a new main cartridge once a year or after 6 cleanings, and a new safety cartridge after 3 cleanings. Check the dust valve and the hoses.
Tools: Compressed air (dry, low pressure), Clean cloth
Front PTO oil change and filter clean
PTO · every year
Where a front PTO is fitted, the chart renews its oil at least once a year (by hours the PTO actually runs) and replaces its oil filter cartridge and cleans the gauze strainer at 1,200 hours. The handbook gives no litres in the pages read.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front PTO oil | 1 | 10W-30 or 20W-30 UTTO tractor oil, API GL-4 (Akros Multi). Quantity: check your handbook. Aztec Oils match: AGRITEC UTTO | check your handbook |
| Front PTO oil filter cartridge | 1 | check your handbook | check your handbook |
Step-by-step
- Drain the PTO housing, refit the plug and refill to the level.
- At 1,200 hours also change the filter cartridge and clean the gauze strainer.
Tools: Drain tray, Spanners
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Deutz air-cooled 4-cylinder direct-injection diesel, 4,086 cc: F4L913 (80, normally aspirated) or BF4L913 T (90, turbo). 77.5 hp / 57 kW (80), 87 hp / 64 kW (90) at 2,500 rpm | |
| Engine oil | 15W-40 (Akros Turbo), ACEA E3-96, API CF, SDFG OM-1991, MIL-L-2104 E level, MB 228.3 level | 11 L, plus 1.5 L when the filter is changed |
| Coolant | None: the engine is air-cooled (engine oil cooler in the front engine compartment) | |
| Valve clearances | 0.15 mm cold (inlet and exhaust). A workshop job | |
| Gearbox and rear axle (with lift, auxiliaries and hydrostatic steering) | 10W-30 or 20W-30 UTTO, API GL-4 (Akros Multi, SDFG OT-1891) | 52 L |
| Front axle centre differential (4WD) | 10W-30 or 20W-30 UTTO, API GL-4 (Akros Multi) | 6 L |
| Front axle side reducers (4WD), each | As the centre differential | 1.5 L each |
| Brake and clutch reservoirs | ATF Dexron II D (Akros Matic, SDFG OF-1691) | Up to MAX |
| Grease points | NLGI 2 lithium grease (Akros Grease T2, SDFG GR-1202 L) | - |
Specifications
| Engine | F4L913 (80) / BF4L913 T (90), 4 cylinders, 4,086 cc, 102 x 125 mm, air-cooled |
| Maximum torque | 270 N·m (80) and 315 N·m (90) |
| Idle / maximum speed | 650 rpm / 2,650 rpm |
| Rear PTO | 540 / 1000 rpm |
| Hydraulic pumps | Steering 15 L/min, auxiliaries 42.8 L/min |
| Rear lift capacity | 3,084 kg |
| Weight 2WD / 4WD | 2,850 kg / 3,100 kg |
Known problems
Which handbook
A French operator's manual (Utilisation et entretien, 09/2000) for the Agrolux 80 and 90 only. The 77, 87 and 97 are in deutz-agrolux-77-87-97 and the 57 and 67 in deutz-agrolux-57-67.
500 or 300 hours
The lubricants table gives 500 hours for the engine oil, but the maintenance chart gives dots at 300, 600, 900 and 1,200. This entry uses 300 hours, the shorter one. Both say the first change is at 50 hours.
Air-cooled
The engine is air-cooled, so there is no coolant. Keep the cooling fins and the oil coolers clean.
Filter numbers
No filter numbers are in the handbook except the air filter. The oil and fuel numbers come from a dealer listing and may differ with your serial number.
Parts list with genuine part numbers
Maker part numbers per site service schedule: Agrolux 80, 90 (air-cooled, SAME) (Handbook dated 09/2000; the handbook gives no model dates); check serial range
Engine service
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Engine oil filter | 4439569 | 1 | Aftermarket cross-references: Wix 51748, Mann W940/25. Genuine SAME number from a partao.com listing for Agrolux 80 and 90 (also 04439569). Check against your serial number |
Fuel
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Fuel filter | 02931093 | 1 | Genuine SAME number from a partao.com listing that includes the Agrolux 80 and 90. Check against your serial number |
Sources
- Lubricants table (p. 62), maintenance chart (pp. 64-65), technical data (pp. 107-112): Deutz-Fahr Agrolux 80 / 90 operator's manual (French, 09/2000), deutz-passion.fr
- Oil filter 4439569 (genuine SAME, listed for Agrolux 60 to 95)
- Fuel filter 02931093 (genuine SAME, listed for Agrolux 60 to 100)
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