Fendt 500 Vario Gen3 service schedule

Fendt 500 Vario · 2022 on (Gen3 launched June 2022); check your serial number

Covers the Fendt 500 Vario Gen3 (512, 513, 514, 516).

Every maker's service job for the Fendt 500 Vario Gen3, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

Track your 500 Vario Gen3 for free

Versions: 512–516 Vario Gen3

Service intervals

JobWhen
Engine oil and filter changeevery 500 hours
Cab air filtersevery 500 hours
Lubricate all grease pointsevery 500 hours
Fuel filter and pre-filter changeevery 1,000 hours
AdBlue (DEF) filter changeevery 1,000 hours
Engine air filter, primary elementevery 1,000 hours
Transmission pressure filter changeevery 1,000 hours
Front axle differential and hub oilevery 1,000 hours
Hydraulic oil and filters changeevery 1,000 hours
Cab recirculating air filtersevery 1,000 hours
Compressed air dryer cartridge changeevery 1,000 hours
Engine air filter, secondary elementevery 2,000 hours
Engine coolant changeevery 2,000 hours
Valve clearance checkevery 2,000 hours
Vario transmission oil and filters changeevery 2,000 hours
Rear axle final drive oil changeevery 2,000 hours
Front PTO oil and filter change (if fitted)every 2,000 hours

Service jobs and parts

Engine oil and filter change

Engine · every 500 hours

Dealer schedule: engine oil, oil filter and drain plug gasket are changed together every 500 hours.

PartQtyNotesPart number
Engine oil110W-40. Deutz engine oil, 12 L. Aztec Oils match: EMPROTEC XHPD 10W-4079036470B
Engine oil filter1F836200510080
Oil drain plug gasket1F731200510060
Step-by-step
  1. Park on level ground, lower the linkage and any implement, stop the engine, take the key out and chock the wheels.
  2. Do a stationary regeneration of the particulate filter first (the dealer says it must be done before changing the oil), then let the engine cool a little. Let it stand a few minutes. Hot oil burns, and the exhaust is very hot after a regeneration. Wear gloves.
  3. Remove the sump drain plug and let the oil drain fully.
  4. Remove the old oil filter and clean the filter seat. Wipe a little clean oil on the new seal and fit it as the filter says.
  5. Fit the drain plug with a new gasket and tighten it to the torque in your handbook.
  6. Fill with the oil, run the engine for a minute, stop, wait a few minutes and check the dipstick. Top up to the mark, not above.
  7. Check for leaks at the filter and plug. Reset the service reminder on the terminal if your tractor has one.

Tools: Drain tray (large enough for the sump), Filter wrench, Spanner or socket for the sump plug, Funnel, Rags, Gloves

Cab air filters

Cab · every 500 hours

Dealer schedule: cab fresh air filter every 500 hours.

PartQtyNotesPart number
Fresh air filter1H737812140010
Step-by-step
  1. Stop the engine and take the key out.
  2. Open the filter cover (the handbook shows where) and take out the old filter.
  3. Clean the housing, then fit the new filter the right way round.
  4. Close the cover and check the air flows normally.

Tools: Basic hand tools, Vacuum or clean rags, Gloves

Lubricate all grease points

Chassis · every 500 hours

Dealer schedule: all grease points on the lubrication chart at every 500-hour service.

PartQtyNotesPart number
Grease1Grease (grade: check your handbook). Fendt grease pack79014728B
Step-by-step
  1. Wipe each grease nipple clean.
  2. Grease every point on the handbook's lubrication chart until fresh grease shows. Do not over-pump seals.
  3. Wipe off the excess.

Tools: Grease gun, Rags

Fuel filter and pre-filter change

Fuel · every 1,000 hours

Dealer schedule: fuel filter and fuel pre-filter every 1,000 hours.

PartQtyNotesPart number
Fuel filter1Engines before 12656423; engines from 12656986 use F340200060180F340200060160
Fuel pre-filter1F842201060010
Step-by-step
  1. Park on level ground, lower the linkage and any implement, stop the engine and take the key out.
  2. Clean around the filter housing so no dirt gets in when it is opened.
  3. Remove the old element or cartridge and catch what spills. Dispose of it properly.
  4. Wipe the seat clean, fit the new seals (new O-rings where the list shows them) and fit the new element.
  5. Refit the housing, then bleed or prime the system as your handbook says if it is a fuel filter.
  6. Run the engine and check for leaks.

Tools: Filter wrench or the key the handbook shows, Clean rags, Gloves, Container for spilled fuel or oil

AdBlue (DEF) filter change

Exhaust · every 1,000 hours

Dealer schedule: DEF filter every 1,000 hours (first at 500). The breather filter and sensor pre-filter are done every 2,000 hours.

PartQtyNotesPart number
DEF filter1Supersedes 02934690ACP0594170
DEF breather filter1Every 2,000 hours; blow out the hoseH835200730200
DEF sensor pre-filter1Includes clip ACP0338341 and O-ring ACP0338342 (every 2,000 hours)ACP0338340
DEF tank seal O-ring1As neededACP0222090
Step-by-step
  1. Park on level ground, lower the linkage and any implement, stop the engine and take the key out.
  2. Clean around the filter housing so no dirt gets in when it is opened.
  3. Remove the old element or cartridge and catch what spills. Dispose of it properly.
  4. Wipe the seat clean, fit the new seals (new O-rings where the list shows them) and fit the new element.
  5. Refit the housing, then bleed or prime the system as your handbook says if it is a fuel filter.
  6. Run the engine and check for leaks.

Tools: Filter wrench or the key the handbook shows, Clean rags, Gloves, Container for spilled fuel or oil

Engine air filter, primary element

Engine · every 1,000 hours

Dealer schedule: primary element every 1,000 hours.

PartQtyNotesPart number
Engine air filter, primary element1H438200090100
Step-by-step
  1. Stop the engine and take the key out.
  2. Open the air cleaner housing and remove the old element. Cover the open intake so nothing drops in.
  3. Wipe the inside of the housing clean.
  4. Fit the new element and close the housing. Check the clips and seals.
  5. If your tractor shows the filter restriction on the terminal, reset it after fitting a new element.

Tools: Clean rags, Gloves

Transmission pressure filter change

Transmission · every 1,000 hours

Dealer schedule: transmission pressure filter and O-ring every 1,000 hours (first at 50 hours).

PartQtyNotesPart number
Pressure filter1O-ring 72313495F91610060001A
Step-by-step
  1. Park on level ground, lower the linkage and any implement, stop the engine and take the key out.
  2. Clean around the filter housing so no dirt gets in when it is opened.
  3. Remove the old element or cartridge and catch what spills. Dispose of it properly.
  4. Wipe the seat clean, fit the new seals (new O-rings where the list shows them) and fit the new element.
  5. Refit the housing, then bleed or prime the system as your handbook says if it is a fuel filter.
  6. Run the engine and check for leaks.

Tools: Filter wrench or the key the handbook shows, Clean rags, Gloves, Container for spilled fuel or oil

Front axle differential and hub oil

Front axle · every 1,000 hours

Dealer schedule: front differential oil (9 L) and hub oil (2 L), with gaskets, every 1,000 hours (first at 50 hours).

PartQtyNotesPart number
Front differential oil180W-90. Gear oil, 9 L. Aztec Oils match: TRANSMATEC EP-4 80W-90check your handbook
Hub oil180W-90. Gear oil, 2 L. Aztec Oils match: TRANSMATEC EP-4 80W-90check your handbook
Differential and hub gaskets1X540007678000
Step-by-step
  1. Park on level ground, stop the engine, take the key out and chock the wheels. Warm oil drains best.
  2. Clean around the filler and drain plugs. Remove the filler plug first so you know you can refill it.
  3. Remove the drain plugs and let the oil run out. Clean the magnetic plugs if they are fitted.
  4. Fit the drain plugs with new gaskets or O-rings.
  5. Fill through the filler hole to the level in the note. Wait a few minutes and check again.
  6. Refit the filler plug and check for leaks after a short drive.

Tools: Drain tray, Spanner or socket for the drain and fill plugs, Pump or funnel for gear oil, Rags, Gloves

Hydraulic oil and filters change

Hydraulics · every 1,000 hours

Dealer schedule: hydraulic oil, return filter, vent filter and control pressure fine filter every 1,000 hours. Clean the external pressure supply sieve filter every 2,000 hours.

PartQtyNotesPart number
Hydraulic oil1821XL hydraulic/transmission fluid (grade: check your handbook), 70 L. Aztec Oils match: AGRITEC UTTO79037113B
Hydraulic return line filter1G835860061040
Hydraulic vent filter1X820001190000
Control pressure fine filter1F737960020060
Drain plug O-ring1X548842900000
Step-by-step
  1. Park on level ground, lower the linkage and implements, stop the engine, take the key out and chock the wheels.
  2. Clean around the drain plugs, filters and filler before opening anything.
  3. Drain the oil from the plugs the handbook shows. Warm oil drains best, but take care, it is hot.
  4. Change the filters and O-rings listed, wetting the new seals with clean oil.
  5. Refit the drain plugs with new gaskets, then fill with the oil in the note.
  6. Run the engine, work the controls, then stop and check the level. Top up to the mark. Check for leaks.

Tools: Drain tray (large), Spanners and sockets for plugs and filter housings, Filter wrench, Funnel or pump, Rags, Gloves

Cab recirculating air filters

Cab · every 1,000 hours

Dealer schedule: recirculating filters every 1,000 hours.

PartQtyNotesPart number
Recirculating air filter1H350810140080
Recirculating air filter (second)1H737812140050
Step-by-step
  1. Stop the engine and take the key out.
  2. Open the filter cover (the handbook shows where) and take out the old filter.
  3. Clean the housing, then fit the new filter the right way round.
  4. Close the cover and check the air flows normally.

Tools: Basic hand tools, Vacuum or clean rags, Gloves

Compressed air dryer cartridge change

Brakes · every 1,000 hours

Dealer schedule: the air dryer cartridge is changed every 1000 hours. If water comes out of the tank drain valve, change it sooner.

PartQtyNotesPart number
Air dryer cartridge1If fittedF842880141020
Step-by-step
  1. Park on level ground, stop the engine and chock the wheels. Release the air from the system.
  2. Unscrew the old cartridge and wipe the seat.
  3. Smear a thin film of clean oil on the new seal and fit it as the cartridge instructions say.
  4. Build the air pressure up and check for leaks. Drain the air tanks of any water.

Tools: Strap or chain wrench, Rags, Gloves

Engine air filter, secondary element

Engine · every 2,000 hours

Dealer schedule: secondary element every 2,000 hours.

PartQtyNotesPart number
Engine air filter, secondary element1F438200090050
Step-by-step
  1. Stop the engine and take the key out.
  2. Open the air cleaner housing and remove the old element. Cover the open intake so nothing drops in.
  3. Wipe the inside of the housing clean.
  4. Fit the new element and close the housing. Check the clips and seals.
  5. If your tractor shows the filter restriction on the terminal, reset it after fitting a new element.

Tools: Clean rags, Gloves

Engine coolant change

Cooling · every 2,000 hours

Dealer schedule: the coolant and its drain plug gasket are changed every 2000 hours.

PartQtyNotesPart number
Coolant1Premixed Fleetguard coolant, 28 LCC2826
Coolant drain plug gasket1X540002478000
Step-by-step
  1. Let the engine cool fully. Never open the cap on a hot engine.
  2. Open the cap and drain the coolant from the drain plug. Dispose of it as hazardous waste.
  3. Fit the drain plug with a new gasket.
  4. Fill with the coolant in the note. Run the engine up to temperature with the heater on full and top up.
  5. Check for leaks and re-check the level when cold.

Tools: Drain tray, Funnel, Hose clamp pliers, Rags, Gloves

Valve clearance check

Engine · every 2,000 hours

Dealer schedule: valve clearance check every 2,000 hours. The valve cover gasket (72649330) can be reused.

PartQtyNotesPart number
Valve cover gasket1Reusable72649330
Step-by-step
  1. Stop the engine and take the key out. Let it cool.
  2. Carry out the check as your handbook describes.
  3. Replace or adjust anything that is worn or out of limits.
  4. Run the engine and check that everything works.

Tools: Basic hand tools, Torch, Rags

Vario transmission oil and filters change

Transmission · every 2,000 hours

Dealer schedule: transmission oil and suction filter every 2,000 hours. The pressure filter is also changed at 1,000 hours.

PartQtyNotesPart number
Transmission oil1821XL hydraulic/transmission fluid (grade: check your handbook), 29 L. Aztec Oils match: AGRITEC UTTO79035451B
Pressure filter1F91610060001A
Pressure filter O-ring172313495
Suction filter1H411101490100
Suction filter O-ring172313505
Drain plug gasket1X540010278000
Step-by-step
  1. Park on level ground, lower the linkage and implements, stop the engine, take the key out and chock the wheels.
  2. Clean around the drain plugs, filters and filler before opening anything.
  3. Drain the oil from the plugs the handbook shows. Warm oil drains best, but take care, it is hot.
  4. Change the filters and O-rings listed, wetting the new seals with clean oil.
  5. Refit the drain plugs with new gaskets, then fill with the oil in the note.
  6. Run the engine, work the controls, then stop and check the level. Top up to the mark. Check for leaks.

Tools: Drain tray (large), Spanners and sockets for plugs and filter housings, Filter wrench, Funnel or pump, Rags, Gloves

Rear axle final drive oil change

Rear axle · every 2,000 hours

Dealer schedule: final drive oil first at 500 hours, then every 2,000 hours.

PartQtyNotesPart number
Final drive oil180W-90. Gear oil, 20 L (10 L each side). First change at 500 hours, then every 2,000. Aztec Oils match: TRANSMATEC EP-4 80W-9079036959B
Drain plug gasket4X540009478000
Step-by-step
  1. Park on level ground, stop the engine, take the key out and chock the wheels. Warm oil drains best.
  2. Clean around the filler and drain plugs. Remove the filler plug first so you know you can refill it.
  3. Remove the drain plugs and let the oil run out. Clean the magnetic plugs if they are fitted.
  4. Fit the drain plugs with new gaskets or O-rings.
  5. Fill through the filler hole to the level in the note. Wait a few minutes and check again.
  6. Refit the filler plug and check for leaks after a short drive.

Tools: Drain tray, Spanner or socket for the drain and fill plugs, Pump or funnel for gear oil, Rags, Gloves

Front PTO oil and filter change (if fitted)

Front PTO · every 2,000 hours

Dealer schedule: front PTO oil, filter and gasket first at 500 hours, then every 2,000 hours.

PartQtyNotesPart number
Front PTO oil14 L (grade: check your handbook)check your handbook
Front PTO filter1O-ring 72376561716150200160
Front PTO gasket2X540008278000
Step-by-step
  1. Park on level ground, stop the engine, take the key out and chock the wheels. Warm oil drains best.
  2. Clean around the filler and drain plugs. Remove the filler plug first so you know you can refill it.
  3. Remove the drain plugs and let the oil run out. Clean the magnetic plugs if they are fitted.
  4. Fit the drain plugs with new gaskets or O-rings.
  5. Fill through the filler hole to the level in the note. Wait a few minutes and check again.
  6. Refit the filler plug and check for leaks after a short drive.

Tools: Drain tray, Spanner or socket for the drain and fill plugs, Pump or funnel for gear oil, Rags, Gloves

Oils, fluids and capacities

SystemOil or specCapacity
EngineDeutz TCD 4.1 L4 4.04 L four-cylinder turbo diesel with SCR (AdBlue) and particulate filter
Engine oil10W-40. Deutz engine oil (dealer pack 79036470B). Check your handbook for the exact specification.12 L with filter (dealer schedule)
CoolantPremixed Fleetguard coolant (CC2826), 28 L
Valve clearancesCheck your handbook for the clearances. The dealer schedule lists a valve clearance check every 2,000 hours.
Engine oil10W-40 Deutz engine oil (79036470B)12 L
Vario transmission821XL hydraulic/transmission fluid, grade: check your handbook (79035451B)29 L
Hydraulics821XL hydraulic/transmission fluid, grade: check your handbook (79037113B)70 L
Rear axle final drives80W-90 gear oil (79036959B)20 L (10 L each side)
Front axle differential80W-90 gear oil9 L
Front axle hubs80W-90 gear oil2 L
Front PTO (if fitted)Check your handbook4 L
CoolantPremixed Fleetguard coolant (CC2826)28 L

Specifications

Front axle toe-incheck your handbook
EngineDeutz TCD 4.1 L4, 4.04 L

Known problems

Regenerate before the oil change

The dealer says a stationary regeneration of the particulate filter must be done before changing the oil if it is over 50 hours since the last one.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your tractor.

Parts list with genuine part numbers

Maker part numbers per site service schedule: 500 Vario Gen3 (512, 513, 514, 516) (2022 on (Gen3 launched June 2022); check your serial number); check serial range; plus Fendt 516 GEN3 (WAM44221X00F00101-99999), AGCO Parts parts book (representative of the 500 Vario Gen3 range)

Engine service

PartPart numberQtyNotes
Engine oil79036470B110W-40. Deutz engine oil, 12 L
Engine oil filterF8362005100801
Oil drain plug gasketF7312005100601
Engine air filter, primary elementH4382000901001
Engine air filter, secondary elementF4382000900501
Valve cover gasket726493301Reusable

Fuel

PartPart numberQtyNotes
Fuel filterF3402000601601Engines before 12656423; engines from 12656986 use F340200060180
Fuel pre-filterF8422010600101

Exhaust and AdBlue

PartPart numberQtyNotes
DEF filterACP05941701Supersedes 02934690
DEF breather filterH8352007302001Every 2,000 hours; blow out the hose
DEF sensor pre-filterACP03383401Includes clip ACP0338341 and O-ring ACP0338342 (every 2,000 hours)
DEF tank seal O-ringACP02220901As needed

Cooling

PartPart numberQtyNotes
CoolantCC28261Premixed Fleetguard coolant, 28 L
Coolant drain plug gasketX5400024780001

Transmission and hydraulics

PartPart numberQtyNotes
Transmission oil79035451B1821XL hydraulic/transmission fluid (grade: check your handbook), 29 L
Pressure filterF91610060001A1
Pressure filter O-ring723134951
Suction filterH4111014901001
Suction filter O-ring723135051
Drain plug gasketX5400102780001
Hydraulic oil79037113B1821XL hydraulic/transmission fluid (grade: check your handbook), 70 L
Hydraulic return line filterG8358600610401
Hydraulic vent filterX8200011900001
Control pressure fine filterF7379600200601
Drain plug O-ringX5488429000001

Brakes

PartPart numberQtyNotes
Air dryer cartridgeF8428801410201If fitted
Disc brake shaft416150150150
Brake operating discM222PB0170050
Brake disc, sinteredM222PB0170010Wear part
Brake disc, externalM222PB0170130Wear part
Brake pad438150150060Wear part
Brake shaft seal 70x95X550139301000

Front axle

PartPart numberQtyNotes
Differential and hub gasketsX5400076780001

Rear axle

PartPart numberQtyNotes
Final drive oil79036959B180W-90. Gear oil, 20 L (10 L each side). First change at 500 hours, then every 2,000
Drain plug gasketX5400094780004

PTO

PartPart numberQtyNotes
Front PTO filter7161502001601O-ring 72376561
Front PTO gasketX5400082780002

Cab

PartPart numberQtyNotes
Fresh air filterH7378121400101
Recirculating air filterH3508101400801
Recirculating air filter (second)H7378121400501

Other

PartPart numberQtyNotes
Grease79014728B1Grease (grade: check your handbook). Fendt grease pack

Engine

PartPart numberQtyNotes
Oil filter support pipeF836200510040
Oil filter housing coverF716201510140
Oil coolerF842201510230
Oil cooler housingACP0153360
Oil drain valveF718202510030
Fuel filter assembly (up to engine 12656423)F340200060150
Fuel filter element (from engine 12656986)F340200060170Wear part
Fuel filter cartridge (from engine 12656986)F340200060180Wear part
Fuel filter element O-ring (up to engine 12656423)F340200060130
Fuel filter element O-ring (from engine 12656986)F339202060230
Fuel pumpF836200060370
Air filter assemblyG438200090012
Air filter safety cartridgeH438200090110Wear part
Air filter dust discharge valve416200090190
Air filter service switchX800290153000B004
Air filter coverF438200090010
Air intake hose438200090020
Water pumpM219PF150008A
Water pump V-belt sheaveF842201610070
ThermostatF743202050010Wear part
Thermostat housingF842201610120
Thermostat housing sealACP0152540

Sources

Open Farmyard Workshop

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