Fendt 900 Vario COM1 service schedule
Fendt 900 Vario · 916 Vario built 2002–2006 (Traktorenlexikon); other COM1 models and dates: check your serial number
Covers the Fendt 900 Vario COM1 (916, 918, 920, 922, 924, 926).
Every maker's service job for the Fendt 900 Vario COM1, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your 900 Vario COM1 for freeVersions: 916, 918, 920, 922, 924, 926 Vario (COM1)
Service intervals
| Job | When |
|---|---|
| Engine oil and filter change | every 500 hours |
| Fuel filter and fuel pump pre-filter change | every 500 hours |
| Lubricate all grease points | every 500 hours |
| Engine air filter, primary element | every 1,000 hours |
| Engine air filter, secondary element | every 1,000 hours |
| Belts, idler and tensioner bearings check | every 1,000 hours |
| Vario transmission oil and filters change | every 1,000 hours |
| Front axle differential, hub and front PTO oil change | every 1,000 hours |
| Hydraulic oil and filters change | every 1,000 hours |
| Cab air filters | every 1,000 hours |
| Engine coolant change | every 2,000 hours |
| Valve clearance check | every 2,000 hours |
| Rear axle final drive oil change | every 2,000 hours |
Service jobs and parts
Engine oil and filter change
Engine · every 500 hours
Dealer schedule: engine oil, oil filter and drain plug gasket are changed together every 500 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 15W-40, 25 L. Aztec Oils match: EMPROTEC EHPD 15W-40 | 79038710B |
| Engine oil filter | 1 | F926202510010 | |
| Oil drain plug gasket | 2 | X540006678000 |
Step-by-step
- Park on level ground, lower the linkage and any implement, stop the engine, take the key out and chock the wheels.
- Let it stand a few minutes. Hot oil burns, and the exhaust is very hot after a regeneration. Wear gloves.
- Remove the sump drain plug and let the oil drain fully.
- Remove the old oil filter and clean the filter seat. Wipe a little clean oil on the new seal and fit it as the filter says.
- Fit the drain plug with a new gasket and tighten it to the torque in your handbook.
- Fill with the oil, run the engine for a minute, stop, wait a few minutes and check the dipstick. Top up to the mark, not above.
- Check for leaks at the filter and plug. Reset the service reminder on the terminal if your tractor has one.
Tools: Drain tray (large enough for the sump), Filter wrench, Spanner or socket for the sump plug, Funnel, Rags, Gloves
Fuel filter and fuel pump pre-filter change
Fuel · every 500 hours
Dealer schedule: the fuel filter and fuel pump pre-filter are changed every 500 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fuel filter | 1 | F816200060020 | |
| Fuel pump pre-filter | 1 | O-ring 72425811 on later tractors (72312854 on earlier ones; the dealer page gives the serial break) | F926202710680 |
Step-by-step
- Park on level ground, lower the linkage and any implement, stop the engine and take the key out.
- Clean around the filter housing so no dirt gets in when it is opened.
- Remove the old element or cartridge and catch what spills. Dispose of it properly.
- Wipe the seat clean, fit the new seals (new O-rings where the list shows them) and fit the new element.
- Refit the housing, then bleed or prime the system as your handbook says if it is a fuel filter.
- Run the engine and check for leaks.
Tools: Filter wrench or the key the handbook shows, Clean rags, Gloves, Container for spilled fuel or oil
Lubricate all grease points
Chassis · every 500 hours
Dealer schedule: all grease points on the lubrication chart at every 500-hour service.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | Grease (grade: check your handbook). Fendt grease pack | 79014728B |
Step-by-step
- Wipe each grease nipple clean.
- Grease every point on the handbook's lubrication chart until fresh grease shows. Do not over-pump seals.
- Wipe off the excess.
Tools: Grease gun, Rags
Engine air filter, primary element
Engine · every 1,000 hours
Dealer schedule: primary and secondary air filter elements every 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine air filter, primary element | 1 | H916201091050 |
Step-by-step
- Stop the engine and take the key out.
- Open the air cleaner housing and remove the old element. Cover the open intake so nothing drops in.
- Wipe the inside of the housing clean.
- Fit the new element and close the housing. Check the clips and seals.
- If your tractor shows the filter restriction on the terminal, reset it after fitting a new element.
Tools: Clean rags, Gloves
Engine air filter, secondary element
Engine · every 1,000 hours
Dealer schedule: replaced with the primary element.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine air filter, secondary element | 1 | H916201091060 |
Step-by-step
- Stop the engine and take the key out.
- Open the air cleaner housing and remove the old element. Cover the open intake so nothing drops in.
- Wipe the inside of the housing clean.
- Fit the new element and close the housing. Check the clips and seals.
- If your tractor shows the filter restriction on the terminal, reset it after fitting a new element.
Tools: Clean rags, Gloves
Belts, idler and tensioner bearings check
Engine · every 1,000 hours
Dealer schedule: remove the belts and check the idler and tensioner bearings.
Step-by-step
- Stop the engine and take the key out. Let it cool.
- Carry out the check as your handbook describes.
- Replace or adjust anything that is worn or out of limits.
- Run the engine and check that everything works.
Tools: Basic hand tools, Torch, Rags
Vario transmission oil and filters change
Transmission · every 1,000 hours
Dealer schedule: transmission oil, pressure filter, suction filter and drain plug gaskets all every 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Transmission oil | 1 | 821XL hydraulic/transmission fluid (grade: check your handbook), 66 L. Aztec Oils match: AGRITEC UTTO | 79035451B |
| Pressure filter | 1 | F91610060001A | |
| Pressure filter O-ring | 1 | 72313495 | |
| Suction filter | 1 | F916100490010 | |
| Suction filter O-ring | 1 | 72424095 | |
| Drain plug gasket | 1 | X540003078000 | |
| Drain plug gasket (second size) | 1 | X500604846000 |
Step-by-step
- Park on level ground, lower the linkage and implements, stop the engine, take the key out and chock the wheels.
- Clean around the drain plugs, filters and filler before opening anything.
- Drain the oil from the plugs the handbook shows. Warm oil drains best, but take care, it is hot.
- Change the filters and O-rings listed, wetting the new seals with clean oil.
- Refit the drain plugs with new gaskets, then fill with the oil in the note.
- Run the engine, work the controls, then stop and check the level. Top up to the mark. Check for leaks.
Tools: Drain tray (large), Spanners and sockets for plugs and filter housings, Filter wrench, Funnel or pump, Rags, Gloves
Front axle differential, hub and front PTO oil change
Front axle · every 1,000 hours
Dealer schedule: front differential 10 L, hubs 3 L each side and front PTO 5 L (if fitted), all 80W-90, every 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil | 1 | 80W-90. Gear oil, about 21 L for the differential, both hubs and the front PTO. Aztec Oils match: TRANSMATEC EP-4 80W-90 | 79036959B |
| Drain plug gasket | 5 | Dealer lists 5 | X540007678000 |
Step-by-step
- Park on level ground, stop the engine, take the key out and chock the wheels. Warm oil drains best.
- Clean around the filler and drain plugs. Remove the filler plug first so you know you can refill it.
- Remove the drain plugs and let the oil run out. Clean the magnetic plugs if they are fitted.
- Fit the drain plugs with new gaskets or O-rings.
- Fill through the filler hole to the level in the note. Wait a few minutes and check again.
- Refit the filler plug and check for leaks after a short drive.
Tools: Drain tray, Spanner or socket for the drain and fill plugs, Pump or funnel for gear oil, Rags, Gloves
Hydraulic oil and filters change
Hydraulics · every 1,000 hours
Dealer schedule: hydraulic oil, return filter, reservoir breather and the endplate service all every 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic oil | 1 | 821XL hydraulic/transmission fluid (grade: check your handbook), 71 L. Aztec Oils match: AGRITEC UTTO | 79037113B |
| Hydraulic return line filter | 1 | O-ring 72312305. Earlier tractors use the 250 mm filter 72426554; later ones (from 916/24/4217, 920/24/4214, 924/24/4215, 926/24/4713) use the 300 mm filter 72426561 | G117862060260 |
| Hydraulic reservoir breather | 1 | F916860060010 | |
| Endplate service kit / accumulator test | 1 | F716961020010 |
Step-by-step
- Park on level ground, lower the linkage and implements, stop the engine, take the key out and chock the wheels.
- Clean around the drain plugs, filters and filler before opening anything.
- Drain the oil from the plugs the handbook shows. Warm oil drains best, but take care, it is hot.
- Change the filters and O-rings listed, wetting the new seals with clean oil.
- Refit the drain plugs with new gaskets, then fill with the oil in the note.
- Run the engine, work the controls, then stop and check the level. Top up to the mark. Check for leaks.
Tools: Drain tray (large), Spanners and sockets for plugs and filter housings, Filter wrench, Funnel or pump, Rags, Gloves
Cab air filters
Cab · every 1,000 hours
Dealer schedule: fresh air, recirculating and heater filters every 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fresh air filter | 1 | H816810140071 | |
| Recirculating air filter | 1 | Earlier tractors 72478600; later ones (from 920/24/4151, 924/24/4147, 926/24/4515) two of 72426606 | check your handbook |
| Heater air filter | 1 | H260810140180 |
Step-by-step
- Stop the engine and take the key out.
- Open the filter cover (the handbook shows where) and take out the old filter.
- Clean the housing, then fit the new filter the right way round.
- Close the cover and check the air flows normally.
Tools: Basic hand tools, Vacuum or clean rags, Gloves
Engine coolant change
Cooling · every 2,000 hours
Dealer schedule: the coolant and its drain plug gasket are changed every 2000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Coolant | 1 | Premixed Fleetguard antifreeze, 27 L | CC2826 |
| Radiator cap | 1 | H816200050090 | |
| Coolant drain plug gasket | 1 | X540002478000 |
Step-by-step
- Let the engine cool fully. Never open the cap on a hot engine.
- Open the cap and drain the coolant from the drain plug. Dispose of it as hazardous waste.
- Fit the drain plug with a new gasket.
- Fill with the coolant in the note. Run the engine up to temperature with the heater on full and top up.
- Check for leaks and re-check the level when cold.
Tools: Drain tray, Funnel, Hose clamp pliers, Rags, Gloves
Valve clearance check
Engine · every 2,000 hours
Dealer schedule: valve clearance checked every 2,000 hours, with a new valve cover gasket.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Valve cover gasket | 3 | Dealer lists 3 | F926202210010 |
Step-by-step
- Stop the engine and take the key out. Let it cool.
- Carry out the check as your handbook describes.
- Replace or adjust anything that is worn or out of limits.
- Run the engine and check that everything works.
Tools: Basic hand tools, Torch, Rags
Rear axle final drive oil change
Rear axle · every 2,000 hours
Dealer schedule: final drive oil every 2,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Final drive oil | 1 | 85W-140. Gear oil, 13 L (dealer figure). Aztec Oils match: AGRITEC EP-4 85W-140 WBS | 79036960 |
| Drain plug gasket | 1 | X540007478000 | |
| Drain plug gasket (second size) | 1 | X540009478000 |
Step-by-step
- Park on level ground, stop the engine, take the key out and chock the wheels. Warm oil drains best.
- Clean around the filler and drain plugs. Remove the filler plug first so you know you can refill it.
- Remove the drain plugs and let the oil run out. Clean the magnetic plugs if they are fitted.
- Fit the drain plugs with new gaskets or O-rings.
- Fill through the filler hole to the level in the note. Wait a few minutes and check again.
- Refit the filler plug and check for leaks after a short drive.
Tools: Drain tray, Spanner or socket for the drain and fill plugs, Pump or funnel for gear oil, Rags, Gloves
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | MAN six-cylinder turbo diesel (916 Vario: MAN D0836 LE 501, 6,871 cm³). Other models: check your handbook | |
| Engine oil | 15W-40 engine oil (dealer pack 79038710B). Check your handbook for the exact specification. | 25 L (dealer schedule) |
| Coolant | Premixed Fleetguard antifreeze (dealer part CC2826), 27 L | |
| Valve clearances | Check your handbook for the clearances. The dealer schedule lists a valve clearance check every 2,000 hours. | |
| Engine oil | 15W-40 (79038710B) | 25 L |
| Vario transmission | 821XL hydraulic/transmission fluid, grade: check your handbook (79035451B) | 66 L |
| Hydraulics | 821XL hydraulic/transmission fluid, grade: check your handbook (79037113B) | 71 L |
| Rear axle final drives | 85W-140 gear oil (79036960) | 13 L (dealer figure) |
| Front axle differential | 80W-90 gear oil (79036959B) | 10 L |
| Front axle hubs | 80W-90 gear oil (79036959B) | 6 L (3 L each side) |
| Front PTO (if fitted) | 80W-90 gear oil (79036959B) | 5 L |
| Clutch and brake actuation fluid | Pentosin fluid (72313538) | Check the level; capacity not given |
| Coolant | Premixed Fleetguard antifreeze (CC2826) | 27 L |
Specifications
| Front axle toe-in | 0 to 1 mm (0 to 0.04 in) |
| Wheel nut torques (dealer schedule) | Front centre to hub 330 ft/lb (450 Nm); front rim to dish 173 ft/lb (235 Nm); rear centre to hub 457 ft/lb (620 Nm); rear hub tapers to axle (3-step) 442 ft/lb (600 Nm); rear rim to dish 206 ft/lb (280 Nm); rear wheel weights (M16 bolts) 195 ft/lb |
Known problems
COM1 and COM2 differ
Several part numbers differ between COM1 and COM2 (hydraulic return filter, recirculating filter, valve cover gasket). Use this list only for COM1 tractors.
Oil level
The dealer schedule gives quantities only; always fill to the dipstick or filler hole level in your handbook.
Fault codes: Brakes, compressed air, diff lock and steering pump 05.x.xx
Comfort hydraulics, compressed air and brake monitoring
| Code | Meaning | What to do |
|---|---|---|
| 05.1.00 / 05.1.FF / 05.1.56 / 05.1.66 / 05.1.8D / 05.1.8F / 05.1.B0 / 05.1.FD / 05.1.FE | Control unit memory or parameter checksum error | Dealer EOL programming. |
| 05.1.FB / 05.1.FC | 12 V sensor supply fault / tractor type not compatible with software | Dealer. |
| 05.1.34 / 05.1.51-05.1.53 | Diff lock sensor, button or solenoid fault | Check the plug; dealer. |
| 05.1.54 / 05.1.55 / 05.1.58 / 05.1.59 | Brake switch or brake wear sensor fault | Have the brakes checked. |
| 05.1.5A / 05.1.5B | Left or right brake pad worn | Have the pads replaced now. |
| 05.1.60-05.1.62 | Compressed air sensor fault or readings disagree | Check air gauge and leaks; dealer. |
| 05.2.63 / 05.1.64 / 05.1.65 / 05.2.6A | Air pressure insufficient, leaking, too high, or compressor duty exceeded | Do not drive on the road with low brake air; dealer. |
| 05.1.70-05.1.72 | Front axle lubrication pressure sensor fault or pressure too low | Stop and have it checked; low axle lube pressure can damage the axle. |
| 05.1.91-05.1.96 | Power lift auto-mode or STOP button fault | Dealer. |
| 05.1.97-05.1.9E / 05.1.B1 / 05.1.B2 | Steering pump or emergency pump flow monitor fault, steering pump under 5 bar | Steering may be heavy: stop safely; dealer. |
| 05.1.E0 / 05.1.E8 / 05.1.EA / 05.2.E6 | Gateway relay, trailer brake monitoring failure or trailer brake disengaged | Check the trailer connection and brakes before moving. |
| 05.1.EB-05.1.ED | Steering brake locking clamp or brake pedal lock sensor fault | Dealer. |
| 05.1.F0-05.1.F3 | Steering brake servo valve faulty or active during 100% diff lock | Dealer. |
Fault codes: Instrument panel codes 00.x.xx (extra)
Instrument panel / CAN bus
| Code | Meaning | What to do |
|---|---|---|
| 00.0.0A | CAN bus fault to the electrical auxiliary spool valves | Check the fuse and plugs; dealer. |
| 00.0.0B / 00.0.17 | CAN bus fault to Variotronic TI | Restart; dealer if it returns. |
| 00.0.0E | CAN bus fault to VarioGuide | Guidance may be lost; restart, then dealer. |
| 00.0.0F | CAN bus fault to central electrics | Restart; dealer. |
| 00.0.10 | CAN bus fault to air conditioning (source says check the fuse) | Check the A/C fuse; same rating only. |
| 00.0.12 | CAN bus fault to tyre pressure monitoring (VarioGrip) | Check tyre pressures by gauge; dealer. |
| 00.0.14 | CAN bus fault to electrical auxiliary spool valves | Check fuse and plugs; dealer. |
| 00.0.19 / 00.0.1F | CAN bus fault (target not named in source) | Restart; dealer. |
| 00.0.1D | Engine ECU faults can't be shown on the panel (bus fault) | Dealer: you may not see engine warnings. |
| 00.0.21 | CAN bus fault to the on-board computer | Restart; dealer. |
| 00.1.4D-00.1.4F | CAN bus error inside the instrument panel | Restart; dealer. |
| 00.1.50 | Instrument panel not programmed | Dealer must programme the panel. |
| 00.1.71-00.1.78 | Enter, Esc, Up or Down key fault (inoperative, or held over 30 s) | Press and release each key cleanly; dealer if stuck. |
| 00.1.A0 | Fuel level too low | Refuel. |
| 00.1.AF | Air filter dirty (restriction sensor B215) | Clean or replace the air filter now. |
| 00.1.B1 | Battery voltage too low (alternator G002) | Check belt and battery terminals; get the charging checked. |
| 00.1.B2 | Battery voltage too high (alternator G002) | Dealer: risk of damage to electronics and battery. |
Fault codes: Central electrics and lights 0F.x.xx
Lights, wipers, washers, mirrors, central electrics
| Code | Meaning | What to do |
|---|---|---|
| 0F.1.01 / 0F.1.02 / 0F.1.17 / 0F.1.18 / 0F.1.32 | Brake or tail lamp (left, right, third) fault | Check the bulb and fuse. Needed for road use: fix before driving on the road. |
| 0F.1.03 / 0F.1.31 / 0F.1.13 | Marker, side marker or position light fault | Check bulb and fuse. |
| 0F.1.05-0F.1.08 | High beam, low beam, auxiliary high/low beam fault (the source lists the same note under .05 and .06) | Check bulb, fuse and relay; headlights are needed on the road. |
| 0F.1.09-0F.1.0C | Front or rear indicator fault | Check the bulb and fuse before road use. |
| 0F.2.0D / 0F.2.0E / 0F.2.0F / 0F.2.14 / 0F.2.1C | Rear socket indicator, stop-light or parking-light pin fault | Check the trailer plug and socket for damage. |
| 0F.1.10 / 0F.1.11 / 0F.1.12 / 0F.1.33 | Washer pump or nozzle heater fault | Check washer fluid and fuse. |
| 0F.1.15 / 0F.1.16 | Control panel or A/C control panel fault | Restart; dealer. |
| 0F.1.19 / 0F.1.1A / 0F.1.1B | Central electrics voltage too high/low or processor supply wrong | Check the battery and terminals; dealer. |
| 0F.1.1D / 0F.1.1E / 0F.1.34 | Wiper motor fault | Check wiper arms are free; fuse. |
| 0F.1.21 / 0F.1.27 / 0F.1.28 / 0F.1.2F | Stored values invalid or memory error | Dealer EOL programming. |
| 0F.1.2B / 0F.1.39 | Mirror heater or mirror adjustment fault | Fuse check. |
| 0F.1.2C / 0F.1.2D | Reversing drive solenoid fault | Dealer. |
| 0F.1.30 / 0F.1.35-0F.1.37 | Daytime running, work, interior or entry lighting fault | Check bulbs and fuses. |
Fault codes: Engine control unit codes 01.x.xx (extra)
Engine ECU (EDC), immobiliser, DPF and AdBlue
| Code | Meaning | What to do |
|---|---|---|
| 01.1.02 / 01.1.A1 | Engine ECU not sending speed message / not responding | Restart; dealer. |
| 01.1.04 / 01.1.07 | Checksum error in TMS or engine parameters | Dealer. |
| 01.1.0E | ABS unit detected on a tractor without ABS | Dealer. |
| 01.1.13-01.1.16 | Aftertreatment (DPF) CAN messages timed out or unexpected | Dealer. |
| 01.1.17 / 01.2.18 / 01.1.19 | Stationary DPF regeneration required or urgently required | Follow the handbook for a stationary regeneration in a safe open place; do it now if urgent. |
| 01.2.1B | Stationary regeneration in progress | Stay clear of the hot exhaust; don't leave it unattended. |
| 01.1.2E / 01.1.2F / 01.1.61-01.1.6C | Reversing fan or fan system fault (valve, speed, sensor, parameters) | Check the radiators are clean; watch temperature. |
| 01.1.34-01.1.3F | Immobiliser communication, serial-number or equipment mismatch | Try the other key; dealer. |
| 01.1.50-01.1.52 | Air filter sensor voltage out of range, or filter was dirty at last use | Inspect/clean the air filter. |
| 01.0.6D / 01.2.6F | AdBlue tank almost empty | Fill with AdBlue/DEF soon. |
| 01.1.6E / 01.1.F4 | AdBlue sensor or consumption message missing | Check DEF level; dealer. |
| 01.1.7A-01.1.7C / 01.1.9A-01.1.9C | Cruise MIN/MAX or TMS button defective or not communicating | Dealer. |
| 01.1.7E / 01.1.9E / 01.1.E0 | Hand throttle potentiometer defective, no comms or bad checksum | Check the plug; dealer. |
| 01.1.8A-01.1.8E | Engine temperature, charge-air temperature or fluid-level message timeouts | Dealer. |
| 01.1.8C | Starter lock vs clutch pedal check failed | Check the clutch pedal plug. |
| 01.1.A0 | Engine type mismatch or configuration message issue; torque reduced | Dealer. |
| 01.2.C0 | Seat empty with TMS enabled; TMS switched off | Sit in the seat. |
| 01.2.D0 / 01.1.D1 / 01.0.D2 / 01.1.D3 | Emissions-related fault: performance and then speed reduced if ignored | Don't ignore: check DEF level and call your dealer. |
| 01.1.F1 / 01.1.F2 | Immobiliser manipulation detected; performance limited (70% at F2) | Dealer. |
| 01.1.F3 | Fuel consumption message timeout | Dealer. |
Fault codes: Rear PTO and power lift 06, 08, 09 codes
PTO and front/rear linkage
| Code | Meaning | What to do |
|---|---|---|
| 06.1.01-06.1.03 / 06.1.11 / 06.1.41-06.1.43 / 06.1.A1 | PTO button, signal or bus fault, or button held over 30 s | Release buttons; the source says an emergency engage via the cab button (5 s) is possible. Dealer. |
| 06.1.04 | PTO clutch valve actuation fault | PTO disengages; dealer. |
| 06.1.05 / 06.1.10 / 06.1.13 | Clutch or stub shaft speed sensor fault, or shaft overspeed | Check fuse and plug; dealer. |
| 06.1.15-06.1.20 / 06.1.55-06.1.5A / 06.1.B5-06.1.BA | Speed preselection button fault or stuck (540/1000/1000E/1300, neutral) | Release buttons; dealer. |
| 06.1.1C / 06.1.1D | Valve actuation fault: PTO cannot engage | Dealer. |
| 06.1.45 / 06.1.50 / 06.1.60 | Clutch slip, shaft above 1300 rpm, or speed off setpoint by over 12% | Stop PTO work; dealer. |
| 06.1.E0-06.1.E8 | Control unit data checksum error | Dealer EOL programming. |
| 08.1.04-08.1.0B / 08.1.35 | Rear lift control unit parameter or configuration error | Dealer. |
| 08.2.1A / 08.1.1B / 08.1.1C | Rear lift not reaching height, lowering on its own, or imprecise | Lower the implement to the ground and stop; dealer. |
| 08.1.22 / 08.1.65 / 08.1.B0 | Rear position sensor fault, implausible or not calibrated | Dealer. |
| 08.1.38 / 08.1.39 / 08.2.1D | Rear lift pressure sensor fault | Dealer. |
| 08.1.40-08.1.4F | Rear lift button or switch fault | Check buttons; dealer. |
| 08.1.49 / 08.1.4A / 08.1.60-08.1.62 / 08.1.6B | Rear lift valve or solenoid faulty; valve moves to neutral | Dealer. |
| 09.1.1A-09.1.1C / 09.2.1A | Front lift sensor mismatch, lowering by itself, or imprecise | Lower the implement and stop; dealer. |
| 09.1.22 / 09.1.65 / 09.1.B0 / 09.1.68 | Front lift position sensor fault, implausible, not calibrated or upper limit exceeded | Dealer. |
| 09.1.60-09.1.63 / 09.1.6B | Front lift solenoid faulty (single acting only) | Dealer. |
| 09.1.E0-09.1.EF | Front lift valve electrical or spool fault; valve neutral and locked | Dealer; a jammed spool is often contamination. |
Fault codes: Varioterminal, armrest and basic control unit 02, 03, 1F
Terminal and armrest
| Code | Meaning | What to do |
|---|---|---|
| 02.0.02 / 02.0.80-02.0.82 | Terminal CAN, memory or checksum error | Restart; dealer EOL programming. |
| 02.1.41 / 02.1.44 / 02.2.40 / 02.2.43 | Terminal memory full or nearly full; VarioDoc disabled | Export and delete old tasks. |
| 02.1.83 / 02.2.48 | Terminal temperature out of range; brightness reduced | Let the cab warm or cool. |
| 02.1.90-02.1.92 / 02.1.98 | Keypad off: external controller silent, current monitor, button held, or internal fault | Release buttons; dealer. |
| 02.2.42 / 02.2.45 / 02.2.46 | Terminal and guidance receiver software incompatible or combination not allowed | Dealer software update. |
| 03.1.01-03.1.03 | Armrest memory, checksum or comms error | Dealer EOL programming. |
| 03.1.06-03.1.7F | Armrest parameters invalid (voltage, LIN, indicator, brightness, ramp, crossgate, modules, throttle, lifts) | Dealer EOL programming. |
| 03.1.0D-03.1.0F | Armrest circuit-board voltage fault | Check the battery; dealer. |
| 1F.1.B0 / 1F.1.B1 | Basic control unit communication fault | Dealer: clear fault memory then EOL programming. |
Fault codes: Transmission codes 04.x.xx (extra)
Vario transmission, hand brake and joystick
| Code | Meaning | What to do |
|---|---|---|
| 04.1.01 / 04.1.10-04.1.12 | 4WD clutch over-temperature, sensor or valve fault | Ease off 4WD use and let it cool; dealer. |
| 04.1.06 / 04.1.EC | Foot throttle sensor fault / not calibrated | Dealer recalibration. |
| 04.1.14-04.1.16, 04.1.1D-04.1.1F | Hydraulic motor 2 solenoid or speed sensor fault | Dealer. |
| 04.1.20 / 04.1.22 | Driving pedal potentiometer not calibrated or signal fault | Dealer. |
| 04.1.21 | Reverse drive switch fault | Check the switch. |
| 04.1.23-04.1.33 | Joystick or cruise-control switch / signal faults | Use pedal control; dealer. |
| 04.1.2A / 04.1.45 / 04.1.82 / 04.1.83 | Bevel pinion speed sensor (B015) fault or implausible | Dealer. |
| 04.1.3A | Gearbox range switch (S070) fault, calibration impossible | Dealer. |
| 04.1.3D / 04.1.3E | Power reduced because of an exhaust-related fault (or its data corrupt) | Check DEF/AdBlue and DPF warnings; dealer. |
| 04.1.49 / 04.1.50 / 04.1.56 | Transmission oil filter switch: signal fault or filter blocked | Replace the transmission oil filter if due; check the plug. |
| 04.2.52 / 04.1.53 | Gear oil temperature over 105 / 110 deg C | Ease the load and let it cool; clean coolers. |
| 04.1.58 | Transmission slip: output speed more than 30% off | Stop heavy work; dealer. |
| 04.1.5B / 04.2.5A | Radar sensor not calibrated / no pulse during calibration | Recalibrate per handbook, or dealer. |
| 04.1.69 / 04.1.72 / 04.1.73 / 04.1.78 / 04.2.A0 | Seat (driver presence) switch fault or seat state wrong | Sit properly in the seat; dealer if the switch faults. |
| 04.1.80 / 04.1.81 / 04.1.92-04.1.9E | Hand brake solenoids, sensor or lever fault, release/apply timeout | Don't rely on the parking brake: chock the wheels. Dealer. |
| 04.1.88 / 04.1.90 / 04.1.91 | Electric parking brake hardware or data fault | Chock the wheels; dealer. |
| 04.1.8F | Selected tyre circumference too small | Dealer to set the correct tyre size. |
| 04.1.9A | Double fault: no valid speed signal | Dealer. |
| 04.1.A1-04.1.A6 | Joystick/actuator unit turn-angle, track or reference-point fault | Dealer. |
| 04.1.BB / 04.1.D1 | Vehicle faster than the permitted speed | Slow down. |
| 04.1.C3-04.1.CA / 04.2.C0-04.2.C7 | Operator warnings: seat, pedal state, reversing mode, active standstill, hand brake, emergency operation, engine overspeed | Follow the on-screen prompt. |
| 04.2.CC-04.2.CE | Brake switches not set / cruise control blocked | Dealer if brake switches fault. |
| 04.2.D0 / 04.1.D5 | Workshop mode ratio restriction or comms error | Dealer. |
| 04.1.D3 / 04.2.D4 | Hand brake not applied with seat unoccupied | Apply the hand brake. |
| 04.1.E1-04.1.FA | Parameter checksum or calibration errors in the basic control unit | Dealer must reload parameters. |
| 04.1.EE / 04.1.EF | Gearbox characteristic or turbo-clutch valve not calibrated | Dealer calibration. |
Fault codes: Spool valves, air-con, front suspension and tyre pressure
0A, 10, 12 and 15 codes
| Code | Meaning | What to do |
|---|---|---|
| 0A.1.x0 / 0A.1.x1 / 0A.1.xE / 0A.1.xF | Spool valve x not reporting, memory fault, test fault or no target | Dealer. |
| 0A.1.x2 / 0A.1.x3 / 0A.1.x5 | Valve under- or over-voltage | Check the battery; dealer. |
| 0A.1.x4 / 0A.1.xA / 0A.1.xB | Spool stops short, deflects too far, or float not reached | Dealer. |
| 0A.1.x6 / 0A.1.x7 / 0A.1.xD | Pilot solenoid or position sensor fault, or pilot actuator jams | Dealer. |
| 0A.1.x8 / 0A.1.x9 / 0A.1.xC | Spool does not return to neutral, not neutral at start, or manual actuation | Stop; a valve stuck open can move an implement. Dealer. |
| 0A.1.D7-0A.1.DE | Hydraulic oil level sensor, low or empty tank, high temperature, clogged filter | Check the hydraulic oil level and filter; stop if empty. |
| 0A.1.F0-0A.1.FE | Control pressure solenoid, valve heating and external button faults | Dealer. |
| 10.1.31 / 10.1.32 | Air-flow flap actuator fault | Comfort only. |
| 10.1.34 / 10.1.3D | A/C compressor clutch or heater valve fault | Comfort only. |
| 10.1.35 / 10.1.3B / 10.1.40 | Blower fan fault | Check fuse. |
| 10.1.36-10.1.39 / 10.1.3F / 10.1.3C | A/C temperature or solar sensor fault (emergency mode) | Comfort only. |
| 10.1.3A | A/C checksum error | Dealer EOL programming. |
| 12.1.10-12.1.19 / 12.1.30-12.1.39 | VarioGrip front/rear axle: sensor, solenoid, leak, fill-rate or pressure fault; axle blocked | Check tyre pressures manually; dealer. |
| 12.1.52-12.1.55 | Tyre-pressure supply fault; axle(s) blocked | Dealer. |
| 12.2.04 / 12.2.05 / 12.2.13 / 12.2.33 / 12.2.50 | Tyre-pressure control aborted or waiting for the operator | Check the pressures are inside 0.5-2.6 bar; try again. |
| 12.1.00 / 12.1.B0 / 12.1.F0 / 12.1.F1 / 12.1.FE | Tyre-pressure system unknown, stored value, comms or memory error | Dealer EOL programming. |
| 15.1.62 / 15.1.63 / 15.1.66 / 15.1.69 / 15.1.6B | Front suspension raise, lower, preheat, stabiliser or lock solenoid fault | Suspension may lock; drive slowly. Dealer. |
| 15.1.64 / 15.1.65 | Suspension buttons on the armrest | Dealer. |
| 15.1.67 / 15.1.68 / 15.1.6C / 15.1.6D | Wheel position sensor fault, not calibrated or invalid values | Dealer calibration. |
Fault codes: Vario 700 / 800 / 900 fault codes
Vario terminal and controllers
| Code | Meaning | What to do |
|---|---|---|
| 00.0.01 | Bus fault: engine EDC is not getting its speed setting | Switch off and on. If the tractor will not rev or run correctly, call your dealer. |
| 00.0.02 | Terminal bus fault: terminal (A008) not reporting on the bus | Check battery and connectors; switch off and on. Call your dealer. |
| 0.0.12 | Terminal bus failure (A008): functions and display may be lost | Stop safely and call your dealer. |
| 00.0.03 | Multifunction armrest bus fault | Check armrest plugs. Call your dealer. |
| 00.0.04 / 0.0.14 | Transmission CAN bus fault: no setpoint to the actuator unit | Stop and call your dealer; drive may be lost. |
| 00.0.05 / 0.0.15 | 4WD / diff-lock bus fault | Call your dealer. |
| 00.0.06 / 0.0.16 | Rear PTO bus fault | Do not rely on the PTO; call your dealer. |
| 00.0.07 / 0.0.17 | Front PTO bus fault | Call your dealer. |
| 00.0.08 | Rear linkage (EPC) bus fault | Lower the linkage if safe; call your dealer. |
| 00.0.09 | Front linkage (EPC) bus fault | Call your dealer. |
| 00.0.15 | Front axle suspension bus fault | Call your dealer. |
| 00.0.18 | Electro-hydraulic steering (EHL) bus fault | Steering may be affected. Stop and call your dealer. |
| 00.0.1E | Engine EDC not reporting to the instrument panel | Check the dash for engine warnings; call your dealer. |
| 0.0.11 | EDC/EMR bus fault: fault in the engine ECU | Call your dealer. |
| 0.0.13 | Control console CAN bus failure (A004) | Call your dealer. |
| 00.1.55 | Hydraulic oil level sensor (B084) fault | Check the hydraulic oil level, then call your dealer if the code stays. |
| 00.1.59 | Fuel level sensor (B034) fault | Do not trust the fuel gauge; refuel by hours worked. |
| 00.1.54 | Compressed air pressure sensor fault (instrument cluster) | Check the air gauge; if pressure is low, stop and call your dealer. |
| 01.1.01 / 01.1.03 | Foot throttle pedal sensor (B055) fault | Check the pedal plug; use hand throttle only if safe and call your dealer. |
| 01.1.05 | Engine configuration cannot be read from EDC | Call your dealer. |
| 01.1.30 | No ignition key taught in (immobiliser) | Try your other key; call your dealer if it will not start. |
| 01.1.31 / 01.1.32 | Immobiliser fault; key without transponder | Use the original key; call your dealer. |
| 01.1.7D | Foot throttle idle switch fault | Check the pedal; call your dealer. |
| 01.1.7E | Hand throttle potentiometer electrical fault | Call your dealer. |
| 02.1.EE | ISO job computer (ISOBUS) error on the basic control unit | Check the implement connection and plug; call your dealer. |
| 03.1.01 / 03.1.02 / 03.1.03 | Armrest MFA internal hardware or software fault | Switch off and on; call your dealer. |
| 04.1.04 | Clutch pedal rotary sensor (B017) fault | Check the pedal; call your dealer. |
| 04.1.05 | High-pressure sensor II (B039) in the transmission: signal fault | Call your dealer. |
| 04.1.07 | High-pressure sensor 1 (B008) in the transmission: fault | Call your dealer. |
| 04.1.24 | Hand brake switch signal fault | Check the hand brake is fully released; call your dealer if the code stays. |
| 04.1.28 | Forward/reverse incremental encoder (A009) signal fault | Call your dealer. |
| 0F.1.23 | Basic control unit gets no data from the transmission | Stop and call your dealer. |
| 0F.1.26 | No data from the steering (EHL steering angle) | Steering may behave oddly; stop and call your dealer. |
| 0F.1.2B | Mirror heater fault | Check the mirror heater fuse. |
| 0F.2.0D / 0F.2.0E | Left / right indicator at the trailer socket faulty | Check the trailer plug and bulbs before road use. |
Repair guides
- Poor starting, power loss or water in the diesel: fuel pre-filter and filter change (Moderate, 45 minutes to 1½ hours): Engine hard to start or cuts out, loss of power, a water-in-fuel warning, or fuel filters that are due. Water ruins common-rail injectors, so do not carry on running with a water warning.
- Wheel nuts and front axle toe-in: checking after a tyre or axle job (Moderate, 1–2 hours): Front tyres wearing on the inside or outside edge, steering that wanders, loose or clicking wheels, or a tyre or axle job just completed.
- Belt squeal, overheating or a weeping water pump: belts, tensioner, pump and fan bearings (Moderate, 1–2 hours): A squealing or flapping belt, a charging or air-con fault, engine running hot, coolant weeping from the water pump weep hole, or a rumble from the fan area.
The full step-by-step guides are in Farmyard Workshop once you add your tractor.
Parts list with genuine part numbers
Maker part numbers per site service schedule: 900 Vario COM1 (916, 918, 920, 922, 924, 926) (916 Vario built 2002–2006 (Traktorenlexikon); other COM1 models and dates: check your serial number); check serial range; plus Fendt 924 (922/00101-99999), AGCO Parts parts book (COM1 era, representative of 916-926)
Engine service
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Engine oil | 79038710B | 1 | 15W-40, 25 L |
| Engine oil filter | F926202510010 | 1 | |
| Oil drain plug gasket | X540006678000 | 2 | |
| Engine air filter, primary element | H916201091050 | 1 | |
| Engine air filter, secondary element | H916201091060 | 1 | |
| Valve cover gasket | F926202210010 | 3 | Dealer lists 3 |
Fuel
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Fuel filter | F816200060020 | 1 | |
| Fuel pump pre-filter | F926202710680 | 1 | O-ring 72425811 on later tractors (72312854 on earlier ones; the dealer page gives the serial break) |
Cooling
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Coolant | CC2826 | 1 | Premixed Fleetguard antifreeze, 27 L |
| Radiator cap | H816200050090 | 1 | |
| Coolant drain plug gasket | X540002478000 | 1 |
Transmission and hydraulics
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Transmission oil | 79035451B | 1 | 821XL hydraulic/transmission fluid (grade: check your handbook), 66 L |
| Pressure filter | F91610060001A | 1 | |
| Pressure filter O-ring | 72313495 | 1 | |
| Suction filter | F916100490010 | 1 | |
| Suction filter O-ring | 72424095 | 1 | |
| Drain plug gasket | X540003078000 | 1 | |
| Drain plug gasket (second size) | X500604846000 | 1 | |
| Hydraulic oil | 79037113B | 1 | 821XL hydraulic/transmission fluid (grade: check your handbook), 71 L |
| Hydraulic return line filter | G117862060260 | 1 | O-ring 72312305. Earlier tractors use the 250 mm filter 72426554; later ones (from 916/24/4217, 920/24/4214, 924/24/4215, 926/24/4713) use the 300 mm filter 72426561 |
| Hydraulic reservoir breather | F916860060010 | 1 | |
| Endplate service kit / accumulator test | F716961020010 | 1 |
Front axle
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Gear oil | 79036959B | 1 | 80W-90. Gear oil, about 21 L for the differential, both hubs and the front PTO |
| Drain plug gasket | X540007678000 | 5 | Dealer lists 5 |
Rear axle
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Final drive oil | 79036960 | 1 | 85W-140. Gear oil, 13 L (dealer figure) |
| Drain plug gasket | X540007478000 | 1 | |
| Drain plug gasket (second size) | X540009478000 | 1 |
Cab
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Fresh air filter | H816810140071 | 1 | |
| Heater air filter | H260810140180 | 1 |
Other
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Grease | 79014728B | 1 | Grease (grade: check your handbook). Fendt grease pack |
Engine
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Oil cooler housing | F934201510080 | ||
| Oil cooler | F934201510440 | ||
| Oil cooler housing seal | F934201510100 | ||
| Oil pressure sensor (fuel pressure transducer) | F339202060240 | ||
| Fuel filter, spin-on | F934201060010 | Wear part | |
| Air filter assembly, dual element | G931202090011 | ||
| Air filter cartridge (outer) | F954200091010 | Wear part | |
| Air filter cartridge (outer, alternative) | H931202090400 | Wear part | |
| Air filter cartridge (inner/safety) | F931202090020 | Wear part | |
| Air filter ring | F931202090040 | ||
| Serpentine belt PK8 | F934201040020 | Wear part | |
| Thermostat housing | F946201610010 | ||
| Thermostat, without housing | F119202050030 | Wear part | |
| Thermostat housing seal 53x5 | F934201610010 | ||
| Thermostat housing seal 65x5 | F934201610020 | ||
| Engine temperature transmitter | F340900010030 |
Electrics
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Alternator | F404900010080 | ||
| Alternator regulator 14.4 V | F718901010140 | ||
| Alternator V-belt sheave | F934900010030 | ||
| Starter motor | F934900060060 |
Brakes
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Disc brake caliper | 931150150200 | ||
| Disc brake operating disc | G931150150210 | ||
| Disc brake disc, inner | 931150150230 | Wear part | |
| Disc brake disc, outer | 954150150140 | Wear part | |
| Disc brake shaft seal 80x100 | X550150200000 | ||
| Disc brake O-ring 267x3 | X549041100000 | ||
| Disc brake O-ring 330x3 | X549044400000 | ||
| Brake bearing flange, left | 934152010042 | ||
| Brake bearing flange, right | 934152010052 |
PTO clutch
| Part | Part number | Qty | Notes |
|---|---|---|---|
| PTO clutch inner disc set (fins) | G926150220050 | Wear part | |
| PTO clutch external disc | S323PP0150080 | Wear part | |
| PTO clutch piston | 902101220110 | ||
| PTO clutch lip seal | 822100220530 | ||
| PTO shaft lip seal 112x125 | 822100220380 | ||
| PTO clutch disc spring | 822100220510 | ||
| PTO clutch brake disc | 822100220850 |
Sources
- AGCO/Fendt part numbers, intervals, capacities and torques: the Fendt dealer's maintenance schedule (Maple Lane Farm Service, Ontario). Each hour tab (?hours=1000, 1500 ... 3000) was compared to find which job belongs to which interval
- 916 Vario: MAN D0836 LE 501, production 2002–2006 (Traktorenlexikon)
- Fendt 924 parts book (922/00101-99999), AGCO Parts
More from Fendt.