Honda EU22i service schedule

Generators · Current model

Every maker's service job for the Honda EU22i, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

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Service intervals

JobWhen
Air cleaner cleanevery 50 hours or every 3 months
Engine oil changeevery 100 hours or every 6 months
Spark plug check and gapevery 100 hours or every 6 months
Fuel tank and filter clean (dealer)every 100 hours or every 6 months
Spark plug replacementevery 200 hours or every year
Valve clearance check (dealer)every 200 hours or every year
Combustion chamber decarbonise (dealer)every 300 hours
Fuel tube check (dealer)every 2 years
Storage: drain fuel tank and carburettorwhen needed

Service jobs and parts

Air cleaner clean

Engine · every 50 hours or every 3 months

Honda's schedule says check the air cleaner each use and clean it every 3 months or 50 hours, more often in dusty areas. Never run without the air cleaner.

PartQtyNotesPart number
Air cleaner elements (main and outer foam)1Honda part number not found; check your handbookcheck your handbook
Step-by-step
  1. Remove the maintenance cover, then the air cleaner cover.
  2. Wash the main and outer foam elements in warm soapy water (or a high flash point solvent), rinse and dry thoroughly. Never use petrol.
  3. Dip them in clean engine oil and squeeze out the excess without twisting. Too much oil makes it smoke on start-up.
  4. Refit the elements and covers.

Tools: Screwdriver, Warm soapy water, Clean engine oil

Engine oil change

Engine · every 100 hours or every 6 months

Honda's schedule says change the oil after the first month or 20 hours, then every 6 months or 100 hours. The EU22i has no oil filter, so this task is oil only. Check the level before each use. For commercial use, log the hours.

PartQtyNotesPart number
Engine oil1API SE or later, SAE 10W-30, 0.44 L. Aztec Oils match: AGRITEC LAWNMOWER 10W-30check your handbook
Step-by-step
  1. Never run a generator indoors, in a garage or near open windows or doors. Exhaust carbon monoxide is colourless and odourless and can kill.
  2. Run the engine briefly outdoors to warm the oil, then stop it. Let the exhaust cool before touching it.
  3. Turn the engine switch and the fuel filler cap vent lever to OFF.
  4. Remove the maintenance cover and the oil filler cap.
  5. Drain the old oil fully into a suitable container.
  6. Refill with 0.44 L of 10W-30 and check the level on the filler neck limits.
  7. Wipe off spilled oil, refit the cap and maintenance cover. Take the old oil to a disposal point.

Tools: Small drain container, Funnel, Rags, Screwdriver (maintenance cover)

Spark plug check and gap

Ignition · every 100 hours or every 6 months

Honda's schedule says check and adjust the spark plug every 6 months or 100 hours.

Step-by-step
  1. Engine off and cool. Remove the spark plug maintenance cover and plug cap, clean round the base and unscrew the plug.
  2. Discard it if the insulator is cracked, chipped or fouled. Otherwise clean it with a wire brush.
  3. Set the gap to 0.6-0.7 mm by bending the side electrode.
  4. Screw it in by hand, then a used plug needs 1/8 to 1/4 turn more. Refit the cap and cover.

Tools: Spark plug spanner (supplied), Feeler gauge, Wire brush

Fuel tank and filter clean (dealer)

Fuel · every 100 hours or every 6 months

Honda's schedule says clean the fuel tank and filter every 6 months or 100 hours, and marks it as a servicing dealer job unless you have the tools and skill.

Step-by-step
  1. Book with a Honda servicing dealer, or follow the Honda shop manual if you are competent.
  2. Work outdoors, engine cold, no flames or smoking.

Spark plug replacement

Ignition · every 200 hours or every year

Honda's schedule says replace the spark plug every year or 200 hours. Never use a plug of the wrong heat range.

PartQtyNotesPart number
Spark plug1Aftermarket: NGK. Honda specifies NGK CR5HSB; Honda's own part number not found. Gap 0.6-0.7 mmCR5HSB
Step-by-step
  1. Remove the old plug as for the check.
  2. Gap the new plug to 0.6-0.7 mm, screw in by hand, then tighten 1/2 turn to compress the washer.
  3. Refit the cap and cover.

Tools: Spark plug spanner

Valve clearance check (dealer)

Engine · every 200 hours or every year

Honda's schedule says check and adjust valve clearance every year or 200 hours, as a dealer job.

Step-by-step
  1. Book with a Honda servicing dealer; the clearance figures are in the Honda shop manual.

Combustion chamber decarbonise (dealer)

Engine · every 300 hours

Honda's schedule says clean the combustion chamber after every 300 hours, as a dealer job.

Step-by-step
  1. Book with a Honda servicing dealer.

Fuel tube check (dealer)

Fuel · every 2 years

Honda's schedule says check the fuel tube every 2 years and replace it if necessary, as a dealer job.

PartQtyNotesPart number
Fuel tube1Replace if necessary; check your handbookcheck your handbook
Step-by-step
  1. Have a Honda dealer check the fuel tube for cracks, hardening and leaks and replace it if needed.

Storage: drain fuel tank and carburettor

Fuel · when needed

Honda says if storage of more than 30 days is foreseen, drain the fuel tank and carburettor; stale fuel clogs the carburettor and sticks valves, and that damage is not covered by warranty.

PartQtyNotesPart number
Engine oil1API SE or later, 10W-30, 0.44 L for the oil change and a tablespoon for the cylinder. Aztec Oils match: AGRITEC LAWNMOWER 10W-30check your handbook
Step-by-step
  1. Work outdoors in a well-ventilated place with the engine stopped. No smoking, flames or sparks.
  2. Remove the fuel filler cap and fuel filter, and pump the tank empty into an approved can with a hand pump. Refit the filter and cap.
  3. Remove the maintenance cover, loosen the carburettor drain screw and drain the carburettor into a container.
  4. Remove the spark plug cap, turn the engine switch ON and pull the starter 3 or 4 times to empty the fuel pump. Turn the switch OFF and tighten the drain screw.
  5. Change the engine oil.
  6. Remove the plug, pour about a tablespoon of clean engine oil into the cylinder, crank a few times and refit the plug.
  7. Pull the starter slowly until you feel resistance (valves closed) and store it like that, dry and dust-free.

Tools: Hand fuel pump (not electric), Approved petrol can, Screwdriver, Container

Oils, fluids and capacities

SystemOil or specCapacity
EngineHonda GXR120T 121 cc single-cylinder four-stroke OHC, recoil start, inverter generator
Engine oil4-stroke oil to API SE or later; SAE 10W-30 for general use0.44 L (no oil filter)
CoolantAir-cooled
Valve clearancesCheck and adjust yearly or every 200 hours (dealer job); figure in the Honda shop manual
Engine oilAPI SE or later, SAE 10W-300.44 L
Fuel tankUnleaded petrol3.6 L

Specifications

EngineGXR120T, 121 cc, bore x stroke 60 x 43 mm, compression 8.5:1
Spark plugNGK CR5HSB, gap 0.6-0.7 mm
Dry weight21.1 kg
BatteryNone fitted (recoil start)

Known problems

Carbon monoxide

Honda warns that running the generator in a confined or even partly enclosed area can fill the air with deadly exhaust gas. Never run it inside a garage or house or near open windows or doors.

Spark arrester

The UK/EU owner's manual for the EU22i does not list a spark arrester in its schedule. If yours has one, check with a Honda dealer.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your implement.

Sources

Open Farmyard Workshop

More from Honda.