Honda Pioneer 500 service schedule
Honda Pioneer · Pioneer 500 2015–2021 and Pioneer 520 2021 on. Figures read from the Pioneer 500 (SXS500M2) manual: Honda issues one shared manual for the 520 and 500 from 2022, but the 520 pages were not readable, so check your handbook
Covers the Honda Pioneer 500 (SXS500M2) / Pioneer 520 (SXS520M2).
Every maker's service job for the Honda Pioneer 500, counted in hours, with the oils, filters and parts each one needs. Add your UTV to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Pioneer 500 for freeVersions: Pioneer 500 (SXS500M/M2); Pioneer 520 (SXS520M2)
Service intervals
| Job | When |
|---|---|
| Engine oil and filter change | every 100 hours or every year |
| Air cleaner (foam) clean and oil | every 100 hours or every year |
| Air cleaner housing drain tube check | every 100 hours or every year |
| Spark plug check | every 100 hours or every year |
| Valve clearance inspection | every 100 hours or every year |
| Spark arrester clean | every 100 hours or every year |
| Lubricate pedal, parking brake and drive-mode pivots | every 100 hours or every year |
| Front and rear final gear oil level check | every 300 hours or every year |
| Brake check (front and rear) | every 300 hours or every year |
| Front and rear final gear oil change | every 2 years |
| Brake fluid replacement | every 2 years |
| Coolant replacement | every 2 years |
Service jobs and parts
Engine oil and filter change
Engine · every 100 hours or every year
Honda's schedule says replace the engine oil and filter at the first service (20 hours or 150 km) and then every 100 operating hours or 1,000 km. The maintenance minder shows it. Change more often in very dusty work.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 10W-30 JASO MA motorcycle oil, ≈3.0 L with filter. Aztec Oils match: AGRITEC LAWNMOWER 10W-30 | check your handbook |
| Oil filter (cartridge) | 1 | Listed in dealer service kits for the Pioneer 500 (SXS500M2, 2015–2023). Not read from Honda's own diagram: confirm with your dealer | 15412-HM5-A10 |
| Filter cover and crankcase O-rings | 2 | Genuine 54x2.4 mm oil filter cover O-ring for Pioneer 500 (SXS500M) 2016 (per Elliott Bros fiche); smaller cover O-rings 91303-HA0-004, 91307-KF0-003 also on the fiche; 520 and other years not checked | 91302-KF0-003 |
| Drain plug sealing washer | 1 | Genuine 12 mm drain-plug washer for Pioneer 500 (SXS500M) 2016 (per Elliott Bros fiche); 520 and other years not checked | 94109-12000 |
Step-by-step
- Park on level ground, set the parking brake, jack up and support the vehicle. Take off the seat bottom and fold back the rubber dust cover on the left, and take out the oil filler cap/dipstick.
- Put a drain pan under the crankcase and take out the drain plug and sealing washer.
- To reach the filter, remove the seat back and centre rear panel, then the clips and screws on the right seat bottom cover and flip it forward (leave the ECU and wiring in place).
- Undo the filter cover bolts, let the oil drain, throw away the filter and coat new O-rings with engine oil. Fit the spring, then the new filter with the rubber seal facing out (the filter is marked OUT-SIDE toward the cover). Fitted the wrong way round it can wreck the engine.
- Refit the cover and tighten the bolts to 12 N·m. Refit the right seat cover screws to 8 N·m.
- Refit the drain plug with a new washer at 25 N·m, lower the vehicle and fill with about 3.0 L.
- Idle for 3–5 minutes, stop, wait 2–3 minutes and check the dipstick (resting in the hole, not screwed in) is between the marks. Check for leaks.
Tools: Drain pan (5 L), Socket set, Torque wrench (8–30 N·m), Axle stands, Funnel, Gloves
Air cleaner (foam) clean and oil
Engine · every 100 hours or every year
Honda's schedule says clean the air cleaner element every 100 hours or 1,000 km, and more often in dust, sand or snow. A dirty or torn element lets dirt into the engine.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Air cleaner element (foam) | 1 | Pioneer 500: 17254-HN1-000 (parts diagram, 2019 SXS500M). Pioneer 520 uses 17254-HL5-E60 (parts listing). Replace if torn | 17254-HN1-000 |
| Foam filter oil | 1 | Pro Honda Foam Filter Oil or equivalent | check your handbook |
Step-by-step
- Remove the seat back and centre rear panel, unlatch the retainer clips and take off the housing cover.
- Take out the holder and the air cleaner assembly, undo the clamp and slide the foam off its body.
- Wash gently in kerosene or similar, never petrol. Squeeze, don't twist or wring.
- Check for tears. Let it dry fully, then work Pro Honda foam filter oil through it in a plastic bag and squeeze out the excess.
- Refit in reverse order.
Tools: Non-flammable solvent such as kerosene, Plastic bag, Gloves
Air cleaner housing drain tube check
Engine · every 100 hours or every year
Honda's schedule says check the housing drain tube every 100 hours or 1,000 km and more often after driving through water. If you can see deposits in it, clean it before starting.
Step-by-step
- At the right rear, undo the clip and take out the drain tube plug.
- Drain the deposits and refit the plug with its clip.
Tools: Pliers for the clip, Rag
Spark plug check
Engine · every 100 hours or every year
Honda's schedule says check the spark plug every 100 hours or 1,000 km. Gap is 1.00–1.10 mm.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Spark plug | 1 | NGK BKR5E-11 or Denso K16PR-U11, gap 1.00–1.10 mm. NGK number shown | BKR5E-11 |
Step-by-step
- Remove the seat back and centre rear panel, clean round the plug and pull the cap carefully.
- Unscrew the plug, inspect the electrodes and insulator and replace it if fouled, worn or cracked.
- Check the gap with a wire feeler gauge and bend only the side electrode.
- Refit the plug by hand to avoid cross-threading, then tighten to the figure in your handbook.
Tools: Spark plug spanner (tool kit), Wire feeler gauge, Wire brush
Valve clearance inspection
Engine · every 100 hours or every year
Honda's schedule lists valve clearance inspection at the first service and then every 100 hours or 1,000 km, otherwise adjust only if noisy. Honda marks it as a job for the dealer or a person with the service manual.
Step-by-step
- Check with the engine cold: inlet 0.15 ± 0.02 mm, exhaust 0.23 ± 0.02 mm.
- Adjust as the Honda service manual describes, or have your dealer do it.
Tools: Feeler gauges, Honda service manual
Spark arrester clean
Engine · every 100 hours or every year
Honda's schedule says clean the spark arrester every 100 hours or 1,000 km. The exhaust must be cold.
Step-by-step
- Let the exhaust cool completely.
- Follow the spark arrester page in your owner's manual to take the arrester out, knock out and brush off the carbon, and refit it.
Tools: Wire brush, Gloves
Lubricate pedal, parking brake and drive-mode pivots
Chassis · every 100 hours or every year
Honda's schedule says lubricate all hinges, latches and pivots every 100 hours or 1,000 km. The manual shows the brake pedal and accelerator pedal pivots, the parking brake pivot (under its dust cover) and the drive-mode select lever pivot (under the front hood).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Multipurpose grease | 1 | Without Teflon or molybdenum additives, such as CRC 6-56 or equivalent | check your handbook |
Step-by-step
- Apply a thin coat of grease to the accelerator and brake pedal pivots, the parking brake pivot and the drive-mode lever pivot.
- Check each moves smoothly. If it does not, see your dealer.
Tools: Grease and brush, Rags
Front and rear final gear oil level check
Drive · every 300 hours or every year
Honda's manual says check the final gear oil level every 300 operating hours or 3,000 km and top up if needed. The level should be at the lower edge of the filler hole.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Final gear oil | 1 | 80W-90 hypoid gear oil, API GL-4 or GL-5 (Honda shaft drive oil). Aztec Oils match: TRANSMATEC HD-5 80W-90 | check your handbook |
| Filler cap O-ring | 1 | Apply thin grease to a new O-ring. check your handbook or dealer for the number | check your handbook |
Step-by-step
- On level ground, take off the front (left) or rear (right) oil filler cap.
- The oil should be level with the lower edge of the filler hole. Top up if needed.
- Refit the cap with a lightly greased O-ring and tighten to 12 N·m.
Tools: Spanner or socket, Torque wrench
Brake check (front and rear)
Brakes · every 300 hours or every year
Honda's schedule says check the front and rear brakes at the first service and every 300 hours, and more often in muddy conditions. Check the brake fluid level once a month.
Step-by-step
- Check fluid level in the reservoir against the marks.
- Check pad thickness, disc condition and hoses. Check parking brake adjustment.
- See your dealer if the pedal is soft or pads are worn to the limit.
Tools: Torch, Jack and stands
Front and rear final gear oil change
Drive · every 2 years
Honda's schedule says replace the front and rear final gear oil every 2 years regardless of hours. Change with the final gears at working temperature so the oil drains fully.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front final gear oil | 1 | 80W-90 hypoid gear oil, API GL-4 or GL-5. 510 cm³. Aztec Oils match: TRANSMATEC HD-5 80W-90 | check your handbook |
| Rear final gear oil | 1 | 80W-90 hypoid gear oil, API GL-4 or GL-5. 150 cm³. Aztec Oils match: TRANSMATEC HD-5 80W-90 | check your handbook |
| Drain plug sealing washers | 2 | Genuine 8 mm gasket listed at both final gears of Pioneer 500 2016 (per Elliott Bros fiche); fiche does not label it 'drain', so confirm size at the plug | 90471-580-000 |
Step-by-step
- Park level and put a pan under the drain plug. Take off the filler cap and drain plug.
- After 3–5 minutes, refit the drain plug with a new washer and tighten to 12 N·m.
- Refill: front 510 cm³, rear 150 cm³, until oil is at the lower edge of the filler hole.
- Fit the filler cap with a lightly greased O-ring and tighten to 12 N·m.
Tools: Drain pan, Socket set, Torque wrench
Brake fluid replacement
Brakes · every 2 years
Honda's schedule says replace the brake fluid every 2 years regardless of hours. It is marked as a dealer job.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Brake fluid | 1 | Honda DOT 4 from a sealed container. Aztec Oils match: HYDRATEC DOT 4 BF | check your handbook |
Step-by-step
- Honda recommends the dealer do this. If you do it yourself, bleed each caliper until clean fluid runs.
- Check the pedal feels firm and there are no leaks.
Tools: Brake bleeding kit
Coolant replacement
Engine · every 2 years
Honda's schedule says replace the engine coolant every 2 years regardless of hours. It is a dealer job unless you have the service data. Check the reserve tank level every day.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Coolant | 1 | Pro Honda HP coolant or ethylene-glycol antifreeze for aluminium engines, 50/50 with distilled water. 2.4 L | check your handbook |
Step-by-step
- Only on a cold engine. Do not open the radiator cap hot.
- Drain, refill with 50/50 mix to the MAX line on the reserve tank (add coolant to the reserve tank, not the radiator cap).
- Run the engine and recheck the level when cold.
Tools: Drain pan, Funnel
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Honda 475 cm³ (92.0 × 71.5 mm) single-cylinder liquid-cooled four-stroke, fuel injected (PGM-FI), compression 9.5:1 | |
| Engine oil | 10W-30, API SG or higher (not energy-conserving), JASO T 903 MA motorcycle oil, such as Pro Honda GN4 or Honda 4-stroke oil. No graphite or molybdenum additives | 3.0 L with filter change; 2.9 L drain only; 3.3 L after a rebuild |
| Coolant | 2.4 L. Pro Honda HP coolant or ethylene-glycol antifreeze for aluminium engines, 50/50 with distilled water. No silicate coolants, no tap water | |
| Valve clearances | Inlet 0.15 ± 0.02 mm, exhaust 0.23 ± 0.02 mm, cold | |
| Engine oil | 10W-30, API SG or higher, JASO MA | 3.0 L with filter |
| Front final gear | 80W-90 hypoid gear oil, API GL-4 or GL-5 (Honda shaft drive oil) | 510 cm³ |
| Rear final gear | 80W-90 hypoid gear oil, API GL-4 or GL-5 (Honda shaft drive oil) | 150 cm³ |
| Coolant | Pro Honda HP coolant or ethylene-glycol antifreeze for aluminium engines, 50/50 with distilled water | 2.4 L |
| Brake fluid | Honda DOT 4 from a sealed container | check your handbook |
| Fuel | Unleaded petrol, pump octane 86 (US scale) or higher | 15.4 L tank |
Specifications
| Spark plug | NGK BKR5E-11 or Denso K16PR-U11, gap 1.00–1.10 mm |
| Idle speed | 1,400 ± 100 rpm (no adjustment) |
| Tyres | Front 24 × 8.00-12, rear 24 × 10.00-12. Pressures 70 kPa (10 psi) front and rear |
| Battery | YTX14-BS 12 V 12 Ah |
| Curb weight (500) | 463–465 kg |
| Maximum weight capacity | 399 kg (operator, passenger, all cargo and accessories) |
| Wheel nut torque | 133 N·m (98 lbf·ft) |
Known problems
Maintenance minder
The display shows the initial service at 20 hours or 150 km, then alternating regular services every 100 hours or 1,000 km. Reset the minder after each service.
Pioneer 520 differences
The 520 shares a manual with the 500 from 2022, but its air cleaner element number differs (17254-HL5-E60). Check the 520's own handbook for every other figure.
Parts list with genuine part numbers
Honda SXS500M Pioneer 500, 2016 model year fiche (Elliott Bros OEM part finder). Air cleaner, cylinder head, camshaft/valves, piston/crankshaft, front cover and oil filter, oil pump, radiator, front and rear brakes, wheels, front and rear suspension, battery/charging, starter, lights, fuel pump, tank and throttle body. Fasteners left out; clutch, transmission, final gears, propeller shaft, steering, frame, bodywork, wiring harness not taken. Earlier 2015 Pioneer 500 may differ slightly; check VIN.
Air cleaner
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Case air cleaner | 17210-HL5-A00 | 1 | |
| Body comp., air cleaner | 17211-HP0-A00 | 1 | |
| Holder element | 17212-HL5-A00 | 1 | Wear part |
| Lid air cleaner | 17217-HR3-A20 | 1 | |
| Seal, air cleaner cover | 17219-HR3-A20 | 1 | |
| Spring, air cleaner case lid | 17223-HM8-000 | 4 | |
| Tube snorkel | 17252-HL5-A00 | 1 | |
| Tube, air cleaner connecting | 17253-HL5-A00 | 1 | |
| Element, air cleaner | 17254-HN1-000 | 1 | Wear part |
| Duct snorkel | 17259-HL5-A00 | 1 | |
| Cover snorkel | 17261-HL5-A00 | 1 | |
| Tube breather | 17366-HL5-A00 | 1 | |
| Sensor assy., air temp | 37880-RE1-Z01 | 1 |
Cylinder head
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Head comp., cylinder | 12200-HP7-A01 | 1 | |
| Guide, valve(o.s.) | 12204-HP7-305 | 2 | |
| Gasket, cylinder head | 12251-HR0-F01 | 1 | Wear part |
| Cover comp., cylinder head | 12310-HP5-L10 | 1 | |
| Gasket, head cover | 12315-HR0-F01 | 1 | Wear part |
| Cap, tappet adjusting hole | 12361-HP5-600 | 2 | |
| Insulator, throttle body | 16211-HR4-A40 | 1 | |
| Set thermostat as | 19300-HN8-305 | 1 | Wear part |
| Cover thermostat | 19321-HP5-L10 | 1 | Wear part |
| Rubber, thermostat | 19305-KV3-010 | 1 | Wear part |
| Sensor assy., water temp | 37870-MGS-D31 | 1 | |
| O-ring 35.5x3 | 91301-428-003 | 2 | Wear part |
| Plug, spark (bkr5e-11) (ngk) | BKR5E11 | 1 | Wear part |
Camshaft and valves
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Seal, ex. valve stem | 12208-MBB-003 | 2 | |
| Camshaft comp.(38t) | 14100-HR0-F00 | 1 | |
| Plate cam fixing | 14115-HP5-000 | 1 | |
| Follower cam | 14421-HN8-000 | 2 | |
| Arm, in. valve rocker | 14431-HR0-F00 | 1 | |
| Arm, ex. valve rocker | 14432-HP5-600 | 1 | |
| Rod comp push | 14440-HP5-600 | 2 | |
| Shaft rocker arm | 14451-HR3-A40 | 2 | |
| Valve inlet | 14711HR6MF0 | 1 | |
| Valve exhaust | 14721HR6MF0 | 1 | |
| Spring, valve outer | 14751-HP0-A00 | 2 | |
| Spring, valve inner | 14761-HP0-A00 | 2 | |
| Retainer, valve spring | 14771-HP0-A00 | 2 | |
| Seat, valve spring | 14775-HP0-A00 | 2 | |
| Cotter valve | 14781-MBB-003 | 4 | |
| O-ring 1.5x9.5 | 91306-MG3-000 | 2 | Wear part |
Piston and crankshaft
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Crankshaft comp | 13000HR5CC0 | 1 | |
| Piston 92.0 | 13101-HR0-F00 | 1 | |
| Piston o/s 0.25 | 13102-HR0-F00 | 1 | |
| Piston o/s 0.5 | 13103-HR0-F00 | 1 | |
| Ring set, piston (std.) | 13010-HP0-A01 | 1 | |
| Ring set, piston (0.25) | 13011-HP0-A01 | 1 | |
| Ring set, piston (0.50) | 13012-HP0-A01 | 1 | |
| Pin piston | 13111-HP5-600 | 1 | |
| Shaft comp., balancer (32t) | 13420-HP5-600 | 1 | |
| Bearing, radial ball, 40x85x18 | 91002-HP5-601 | 1 | Wear part |
| Bearing, radial ball, 6203 | 96100-62033-00 | 2 | Wear part |
Front crankcase cover and oil filter
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Cover assy., fr. crankcase | 11300-HL5-A00 | 1 | |
| Cover comp., oil filter | 11333-HR0-F00 | 1 | Wear part |
| Element, oil filter | 15412-HM5-A10 | 1 | Wear part |
| Rubber filter | 15413-MC8-000 | 1 | Wear part |
| Spring, oil filter element setting | 15414-KF0-000 | 1 | Wear part |
| Gauge oil level | 15650-HL5-A00 | 1 | |
| Impeller, water pump | 19215-MEG-300 | 1 | Wear part |
| Shaft water pump | 19216-HP5-600 | 1 | |
| Seal mechanical | 19217-MAL-300 | 1 | |
| O-ring 54x2.4 | 91302-KF0-003 | 1 | Wear part |
Oil pump
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Pump assy oil | 15100-HP5-600 | 1 | |
| Strainer oil | 15153-HR0-F00 | 1 | Wear part |
| Valve assy., relief | 15220-HP5-600 | 1 | |
| Screen, oil filter | 15421-HR3-A40 | 1 | Wear part |
| O-ring 15x2.5 | 91302-377-000 | 1 | Wear part |
Cooling
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Radiator comp | 19010-HL5-A01 | 1 | |
| Shroud radiator | 19014-HL5-A00 | 1 | |
| Fan comp., cooling | 19020-HN2-003 | 1 | |
| Motor assy fan | 19030-HL5-A02 | 1 | |
| Cap comp.rad | 19037-GEE-710 | 1 | |
| Rubber, radiator mounting | 19051-KA3-830 | 4 | |
| Tank reserve | 19101-RNA-A01 | 1 | |
| Cap reserve tank | 19102-RNA-A00 | 1 | |
| Hose a, reserve tank | 19103-RNA-A00 | 1 | |
| Hose b, reserve tank | 19111-HL3-A00 | 1 |
Front brake
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Caliper sub assy., r. fr. | 45018-S3A-013 | 1 | |
| Caliper sub assy., l. fr. | 45019-S3A-013 | 1 | |
| Seal set piston | 06450-HL1-A01 | 2 | |
| Pad set l fr | 06451-HL3-A00 | 1 | Wear part |
| Pad set r fr | 06452-HL3-A00 | 1 | Wear part |
| Piston 51dia. | 45216-S5A-003 | 2 | |
| Bracket caliper | 45220-S2K-013 | 2 | |
| Shim brake pad | 45228-SF4-023 | 2 | Wear part |
| Dustcover | 43234-S04-003 | 4 | |
| Pin a | 43235-S84-A51 | 2 | |
| Pin b | 43262-S84-A51 | 2 | |
| Cap, bleeder screw | 43353-SD5-003 | 2 | |
| Retainer | 45237-S2K-003 | 4 | |
| Disk fr brake | 45251-HL3-A00 | 2 |
Rear brake
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Pad set rr | 06435-HN8-016 | 1 | Wear part |
| Seal set piston | 06451-HN8-006 | 1 | |
| Caliper sub assy., rr. | 43150-HL3-A01 | 1 | |
| Bracket comp rr | 43210-HN8-006 | 1 | |
| Piston assy | 43215-SH3-931 | 1 | |
| O-ring | 43232-SD2-931 | 1 | Wear part |
| Piston comp., sleeve | 43233-TR0-A01 | 1 | |
| Dustcover | 43234-S04-003 | 1 | |
| Cap bleeder | 43353-461-771 | 1 | |
| Spring pad | 45108-HN8-006 | 1 | Wear part |
| Sleeve boot | 45233-HN8-305 | 2 | Wear part |
Wheels
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Hub comp., rr. wheel | 42610-HL3-A00 | 2 | |
| Wheel sub assy. (rr.) | 42650-HL3-A00 | 2 | |
| Tire(24x10.00-12nhs) (cheng shin) (rr.) | 42711-HL5-A01 | 2 | Wear part |
| Valve rim tr412 | 42753-HL3-A00 | 4 | |
| Hub sub assy., fr. | 44615-HL3-A00 | 2 | |
| Wheel sub assy. (fr.) | 44650-HL3-A00 | 2 | |
| Tire(24x8.00-12nhs) (cheng shin) (fr.) | 44711-HL5-A01 | 2 | Wear part |
Front suspension
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Arm assy., fr. lower | 51350-HL5-A00 | 2 | |
| Arm assy., r. fr. upper | 51370-HL5-A00 | 1 | |
| Arm assy., l. fr. upper | 51380-HL5-A00 | 1 | |
| Ball joint 34 a a | 51375-HP5-601 | 2 | Wear part |
| Joint comp., fr. lower ball | 51220-S5A-J01 | 2 | |
| Boot, lower ball dust | 51225-S5A-003 | 2 | Wear part |
| Cushion assy., fr.(kyb) | 51400-HL5-A01 | 2 | |
| Bush, fr. stabilizer holder | 51306-SLA-003 | 2 | Wear part |
| Bracket, fr. stabilizer | 51308-SAA-000 | 2 | |
| Link comp., r. fr. stabilizer | 51320-SNA-A02 | 1 | |
| Link comp., l. fr. stabilizer | 51321-SNA-A02 | 1 |
Rear suspension
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Arm assy., rr. lower | 52350-HL5-A00 | 2 | |
| Arm assy., r. rr. upper | 52370-HL5-A00 | 1 | |
| Arm assy., l. rr. upper | 52380-HL5-A00 | 1 | |
| Spring comp., rr. stabilizer (20.0mmxt2.3) | 52310-HL5-A01 | 1 | |
| Cushion assy., rr. | 52400-HL5-A01 | 2 |
Battery and charging
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Cable, starter motor | 32405-HL5-A00 | 1 | |
| Cable, battery earth | 32601-HL5-A00 | 1 | |
| Switch assy., starter magnetic | 35850-HP6-A01 | 1 | |
| Box assy., battery | 50455-HL5-A00 | 1 | |
| Cover battery | 50453-HL5-A00 | 1 | |
| Fuse block 40a | 38211-SNA-A21 | 1 | Wear part |
| Flywheel comp | 31110-HR4-A41 | 1 | |
| Stator comp | 31120-HL5-A01 | 1 |
Starter motor
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Motor assy., starter | 31200-HR0-F01 | 1 | |
| Brush set a, carbon | 31201-MEW-921 | 1 | Wear part |
| Brush set b, carbon | 31202-MEW-921 | 1 | Wear part |
| Brush holder | 31203-MEW-921 | 1 | Wear part |
| Spring, carbon brush | 31204-MEW-921 | 4 | Wear part |
| O-ring 24.4x3.1 | 91309-425-003 | 1 | Wear part |
| O-ring | 91320-MB0-000 | 1 | Wear part |
Lights
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Headlight unit, r. | 33110-HL3-A00 | 1 | |
| Headlight unit, l. | 33160-HL3-A00 | 1 | |
| Sub harness, headlight | 33130-HL5-A00 | 1 | |
| Bulb, headlight(37.5w) | 34901-HL3-A01 | 2 | Wear part |
| Spring, beam adjusting | 33107-KAE-771 | 2 | |
| Light assy., tail & stop | 33700-HN1-A71 | 1 | |
| Sub cord, taillight & stop | 33750-HL5-A00 | 1 |
Fuel system
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Strainer set, fuel | 16010-HL3-A01 | 1 | Wear part |
| Unit assy fuel pump | 16700HL5A02 | 1 | |
| Damper connector | 16718-HR0-F00 | 1 | |
| Hose comp., fuel feed | 17570-HL5-A01 | 1 | |
| Packing, fuel pump | 17574-HR3-A21 | 1 | |
| Locking ring, fuel pump | 17719-HR3-A21 | 1 | |
| Tank comp fuel | 17510-HL5-A00 | 1 | |
| Cap assy., fuel tank | 17620-HL3-A00 | 1 | |
| Packing fuel cap | 17624-HF7-000 | 1 | |
| Throttlebody assy | 16400HL5A02 | 1 | |
| Body set | 16410-HL5-A01 | 1 | |
| Joint injector | 16422-HR3-A41 | 1 | |
| Valve set, idle air control | 16430-HP6-A01 | 1 | |
| Injector assy fuel | 16450HR3A43 | 1 | |
| Ring seal | 16472-KPC-D50 | 1 | |
| Seal ring dust | 16473-HR3-A42 | 1 | |
| Sensor set | 16060-HP6-A01 | 1 |
Sources
- Pioneer 500 (SXS500M) 2016 Honda OEM fiche
- Maintenance schedule (page images read), oil, final gear oil, spark plug, air cleaner, lubrication, specifications (Honda Pioneer 500 SXS500M2 owner's manual, Honda dealer mirror)
- Oil, final gear and coolant pages of the same manual
- Specifications page (capacities, spark plug, valve clearance, tyres)
- Honda lists a shared 2022 SXS520M2 / SXS500M2 owner's manual (not readable from this site)
- Air cleaner element 17254-HN1-000 for Pioneer 500 (dealer parts diagram, 2019 SXS500M)
- Oil filter 15412-HM5-A10 in Pioneer 500 service kit (dealer kit listing)
More from Honda.