Ifor Williams TA510 livestock trailer service schedule

Trailers · TA510G (current range 10–16 ft)

Every maker's service job for the Ifor Williams TA510 livestock trailer, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

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Service intervals

JobWhen
Grease the coupling and overrun damperevery 6 months
Trailer service: brakes, bearings and running gearevery year
Before each tow: coupling, breakaway, lights and tyreswhen needed
Wash the trailer after usewhen needed

Service jobs and parts

Grease the coupling and overrun damper

Coupling · every 6 months

Farmers Weekly's guide to keeping an Ifor Williams road legal says to grease the nipples on the overrun gas ram (damper) about twice a year, and to check the hitch for play.

PartQtyNotesPart number
Grease1check your handbook
Step-by-step
  1. Uncouple the trailer, apply the handbrake and chock the wheels.
  2. Grease the overrun damper nipples and the coupling head ball cup.
  3. Check the four bolts holding the hitch to the A-frame are tight and there is no play between them.
  4. Check the coupling head turns smoothly and the handle locks.
  5. Test the damper: with the handbrake on, reverse a few inches. A soft, jerky or leaking damper needs replacing.

Tools: Grease gun, Spanners

Trailer service: brakes, bearings and running gear

Brakes · every year

Ifor Williams recommends a service once a year, or about every 6 months for heavy daily use (pick hard use for 6 months). Its brakes do not adjust themselves, so the shoes, cables, balance bar and hubs need checking at each service.

PartQtyNotesPart number
Brake cable, front axle (TA510G all sizes)2Genuine Ifor Williams, type 3 cables from Sept 1992; one per wheelP0142
Brake cable, rear axle (TA510G 10 and 12 ft)2Genuine Ifor WilliamsP0146
Brake cable, rear axle (TA510G 14 ft twin axle)2Genuine Ifor WilliamsP0145
Brake shoes1Set per axle; check your handbook or dealer by serial numbercheck your handbook
Hub bearings and seals1Check your handbook or dealer by serial numbercheck your handbook
Step-by-step
  1. Uncouple on level ground, apply the handbrake and chock the wheels. Jack one axle at a time and support it on axle stands; never work under a trailer on the jack alone.
  2. Remove the wheels and drums. Wear a dust mask: do not blow brake dust about.
  3. Check the shoes for wear and contamination. Twin-axle TA trailers usually run 10 in shoes; small shoes wear faster.
  4. Check the hub bearings for play and roughness, and the seals for grease leaks.
  5. Check the Bowden cables for fraying, rust and water inside, and that the balance bar and rockers sit square to the cables.
  6. Reassemble and adjust each brake at the wheel until the drum just drags, then back off until it turns freely. Then set the linkage so all wheels brake evenly.
  7. Check the spring bushes: the bolt should run through the centre of the bush.
  8. Refit the wheels and tighten the nuts to the torque in your handbook. Recheck the nuts after the first short run.
  9. Test the handbrake: the arm should sit at about 45 degrees when on.

Tools: Trolley jack, Axle stands, Wheel chocks, Wheel brace and torque wrench, Brake adjusting spanner, Grease gun, Dust mask

Before each tow: coupling, breakaway, lights and tyres

Road use · when needed

Ifor Williams' coupling procedure: check the tow ball and greased cup, that the head locks, the jockey wheel is up and clear, the breakaway cable is fitted, and all lights work. Faulty lights, tyres or breakaway cables are common roadside fines.

PartQtyNotesPart number
Breakaway cable1Replace at once if frayed or missing; number: check your handbookcheck your handbook
Rear lamp1Genuine Ifor Williams, TA5G/TA510G. The IWT guide prints P06691/L in its right-hand-side column and P06691/R in its left; match the marking on your old lampP06691/L
Rear lamp (other side)1Genuine Ifor Williams, TA5G/TA510G; see note aboveP06691/R
Front marker lamp, right1Genuine Ifor Williams, TA5G/TA510GP06785
Front marker lamp, left1Genuine Ifor Williams, TA5G/TA510GP06786
Number plate lamp1Genuine Ifor Williams, TA5G/TA510GP0667
Fog lamp1Genuine Ifor Williams, TA5G/TA510GP06781
Step-by-step
  1. Check the tow bar is sound and the coupling cup is greased. Lower the coupling onto the ball with the jockey wheel until the handle locks closed; twist the head to make sure it has engaged.
  2. Wind the jockey wheel fully up, raise it high in its clamp and re-clamp it clear of the brake mechanism.
  3. Check the breakaway cable is present and not frayed. Clip it to the towing bracket or loop it through a chassis eye, never round the ball.
  4. Plug in the lights and check every lamp, indicator, brake light and the number plate light. Corroded plugs cause most lighting faults.
  5. Check tyres: at least 1 mm tread with no cuts or bulges. Pressures: 175/75R16C 4.8 bar (69 psi); 6.50R16C 10PR 5.0 bar (73 psi).
  6. Check the wheel nuts are tight and the handbrake is fully off before moving.

Tools: Tyre pressure gauge, Tread depth gauge

Wash the trailer after use

Body · when needed

Ifor Williams says clean the trailer ideally after each use to remove muck, road dirt and salt. Do not use chemical or abrasive cleaners: they damage the galvanising and coatings.

Step-by-step
  1. Uncouple or stop the towing vehicle and take the key out.
  2. Muck out and wash down the floor, ramp, gates and underside with water only.
  3. Rinse salt and dirt off the chassis, springs and brake cables.
  4. Let it dry with the ramp down or the doors open.

Tools: Pressure washer, Brush

Specifications

Gross weight3,500 kg (all sizes)
Unladen weight970–1,430 kg depending on size and decks
Lengths10, 12 and 14 ft twin axle; 14 ft tri-axle option; 16 ft tri-axle
SuspensionTwin axle beam, leaf springs
Tyres175/75R16C or 6.50R16C, depending on model
Tyre pressures (Ifor Williams chart)175/75R16C 101R: 4.8 bar (69 psi); 6.50R16C 10PR 108/107P: 5.0 bar (73 psi)
Brake cables (type 3, from Sept 1992)TA510G 10 and 12 ft: front P0142, rear P0146; TA510G 14 ft: front P0142, rear P0145; 14 ft tri-axle: P0142, P0145, P0146
Wheel nut torqueNot found from Ifor Williams: check your handbook or the Safety and Maintenance sticker
Service interval (Ifor Williams)Every year; about every 6 months for heavy daily use

Known problems

Brakes are not self-adjusting

Shoes wear and the cables stretch, so braking fades unless they are adjusted. Uneven braking pulls the trailer.

Seized brakes after standing

Cables and shoes rust when the trailer sits; water inside the cable outer is a common cause.

Wheel bearing and hub recall

Ifor Williams runs a hub recall page on its customer care site. Check your serial number there or with a dealer.

Uneven tyre wear

Wear on only one half of the tread can mean a bent axle.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your implement.

Parts list with genuine part numbers

Western Towing TA510G 14 ft service kit listing quoting IWT part numbers; no Ifor Williams catalogue read

Brakes

PartPart numberQtyNotes
Brake shoe kit (Knott, 250 x 40 mm, one axle)P0003301 kit per axleWear part. Part number as quoted by Western Towing for the TA510G 14 ft service kit (via search result); confirm drum size first, a 200 x 50 mm kit is listed as P00032/P00034 by Sparex

Sources

Open Farmyard Workshop

More from Ifor Williams.