John Deere 459 Standard, 469 Premium and 569 Premium round balers service schedule
Balers · 459 Standard from serial 380001 (export manual, 2014); 469 and 569 Premium from serial 390001 (2013 edition)
Covers the John Deere 459 Standard, 469 Premium and 569 Premium round balers (variable-chamber belt balers).
Every maker's service job for the John Deere 459 Standard, 469 Premium and 569 Premium round balers, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your 459 Standard, 469 Premium and 569 Premium round balers for freeVersions: 459 Standard (11L-14 tyres); 469 Premium (21.5L x 16.1 tyres); 569 Premium (21.5L x 16.1 tyres)
Service intervals
| Job | When |
|---|---|
| Oil the drive chains | every 10 hours |
| Grease pivots, tension arm and cylinder rods (10-hour points) | every 10 hours |
| Grease the 30-hour points and PTO shaft | every 30 hours |
| Change gear case oil after the first 50 hours | every 50 hours |
| Check gear case oil level | every 100 hours |
| Gear case oil change, wheel bearings and gearbox output U-joint | every year |
| Check belt pins and tension arm wear channels | every year |
| Start of season check | every year |
| End of season storage | every year |
| Replace the PTO shaft shear bolt (if fitted) | when needed |
Service jobs and parts
Oil the drive chains
Drives · every 10 hours
The handbook says to oil the chains every 10 hours while they are still warm, so the oil soaks in.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Chain oil | 1 | SAE 30 or heavier engine oil (handbook: SAE 30 or heavier). Aztec Oils match: AGRITEC CHAINSAW 100XT | check your handbook |
Step-by-step
- Stop the engine, take the key out and wait for everything to stop. Do not oil chains with the baler running.
- Straight after baling, while the chains are still warm, oil each drive chain generously.
- Let the baler stand a short while so the oil can soak in, then wipe off the drips.
Tools: Oil can, Rag
Grease pivots, tension arm and cylinder rods (10-hour points)
Chassis · every 10 hours
The handbook lists the tension arm and cylinder pivots at 10 hours (and the shear-bolt PTO shaft lubrication fitting after any shear-bolt failure).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | EP grease. John Deere SD Polyurea preferred, or HD Lithium Complex (NLGI GC-LB) | check your handbook |
Step-by-step
- Park on level ground, lower and lock anything that could move, stop the engine and take the key out.
- Grease the tension arm pivots and cylinder pivots on both sides (459). On the 469 / 569 the 10-hour list is the tension arm pivots, tension cylinder rods and the push bar shock absorber and spring bolt, if fitted.
- Pivot points must be greased again after every high-pressure wash.
Tools: Grease gun, Rag
Grease the 30-hour points and PTO shaft
Chassis · every 30 hours
The handbook lists the pickup lift crank, twine arms, pickup drive idler, pickup idler arm, bellcrank pivot and the PTO driveline fittings at 30 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | EP grease. John Deere SD Polyurea preferred, or HD Lithium Complex (NLGI GC-LB). PTO shaft: John Deere EP Moly High-Temperature Grease or equivalent | check your handbook |
Step-by-step
- Lubricate the pickup lift crank thread with SAE 30 or heavier oil, or with EP Moly grease.
- Grease the twine arm hub and pivots (keep your hands out of the twine arm path), the pickup drive idler pivot, the pickup idler arm and the pickup lift bellcrank pivot. Wipe crop build-up off the twine actuator rod first.
- Slip-clutch PTO shaft (459): pumps per fitting are 5, 5, 30, 5, 5, 5 and 10 as marked A to G on the diagram on the shield. 469 / 569 PTO shaft: all fittings are on the 30-hour interval, with 5, 5, 30, 5, 5 and 10 pumps (A to F). Follow the diagram on your shaft.
- On balers with the Cover-Edge net wrap counterknife, grease the counterknife arm pivot lightly. Over-greasing gets grease on the rubber roll and causes net wrapping on the roll.
Tools: Grease gun, Oil can, Rag
Change gear case oil after the first 50 hours
Gear case · every 50 hours
The handbook says to drain and refill the gear case after the first 50 hours of a new baler, then once a season.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear case oil | 1 | 85W-140. Gear oil API GL-5, SAE 85-140 (John Deere GL-5 Gear Lubricant), 1.2 L | check your handbook |
Step-by-step
- Stop the engine and take the key out. Drain the oil from the drain plug under the gear case.
- Refill to the dipstick: the oil must fall between the grooves. 1.2 L is the capacity. Do not overfill because it overheats and leaks.
- Tighten the dipstick to 29 ± 3 N·m.
Tools: Drain tray, Spanner for drain plug, Torque wrench
Check gear case oil level
Gear case · every 100 hours
The handbook lists the dipstick check in the 100-hour list. Top up with the same grade.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear case oil | 1 | 85W-140. Gear oil API GL-5, SAE 85-140, top up only | check your handbook |
Step-by-step
- Park level and wait a few minutes for the oil to settle.
- Pull the dipstick: the oil must be between the grooves. Top up with SAE 85-140 API GL-5 gear oil if low.
- Do not overfill. Tighten the dipstick to 29 ± 3 N·m.
Tools: Rag
Gear case oil change, wheel bearings and gearbox output U-joint
Gear case · every year
The handbook's annual list: drain and refill the gear case, remove the wheels and repack the bearings, and grease the gearbox output shaft U-joint (annually or every 250 hours).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear case oil | 1 | 85W-140. Gear oil API GL-5, SAE 85-140, 1.2 L | check your handbook |
| Wheel bearing grease | 1 | EP multipurpose grease (John Deere EP Moly or equivalent SAE multipurpose grease, or wheel bearing grease) | check your handbook |
Step-by-step
- Drain and refill the gear case with 1.2 L of SAE 85-140 API GL-5 gear oil. Check the level on the dipstick and tighten it to 29 ± 3 N·m.
- Support the baler on stands, remove the wheels, then clean, repack and adjust the wheel bearings with EP Moly or wheel bearing grease. Refit the wheels.
- Tighten the wheel nuts: 115 N·m (459) or 237 N·m (469 / 569). Check them again after one hour and after the first 10 hours.
- Grease the gearbox output shaft U-joint fitting (annually or every 250 hours).
- On balers with the Cover-Edge net wrap actuator, oil the actuator rod end and base end mounting pins with SAE 30 or heavier oil (469 / 569 annual list).
Tools: Drain tray, Axle stands, Wheel brace and torque wrench, Grease gun, Bearing puller
Check belt pins and tension arm wear channels
Belts · every year
The handbook gives these by bale count: belt pins every 1,000 bales (459) or 2,000 bales (469 / 569), halved in sandy conditions; wear channel groove depth every 5,000 bales (2,500 in sand). A yearly prompt is used because the app counts hours, not bales.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Belt pins | 1 | Replace if the plastic covering is worn. Check your handbook or parts book for the number | check your handbook |
| Wear channels | 1 | Replace if the groove is deeper than 3 mm. Check your handbook or parts book for the number | check your handbook |
Step-by-step
- Raise the gate fully and engage the gate lock before working under or around it.
- Check the belt lacing pins for wear or breakage. Replace pins if the plastic covering is worn.
- Check the wear channels and tension arm for groove depth. If the groove is deeper than 3 mm (1/8 in), repair or replace the channels and the tension arm (see your dealer).
- Excess grooves wear the belt edges and can wear through the tension arm.
Tools: Gate lock (use it), Rule or depth gauge, Hand tools
Start of season check
General · every year
The handbook's start-of-season list for the baler.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Pick-up tooth, outer left-hand | 1 | E90881 is the John Deere number an aftermarket seller (HR Parts) quotes for the left-hand outer tooth; the right-hand one has a different number. Check the Mega or standard pick-up in your parts book | E90881 |
Step-by-step
- Check the gear case oil is up to the dipstick level.
- Take the heavy storage oil off the chains and oil them with SAE 30 or heavier oil.
- Grease the whole machine. This forces any moisture out of the bearings.
- Check the tyre pressures (459: 207 kPa, 469 / 569: 103 kPa).
Tools: Grease gun, Oil can, Tyre gauge, Torque wrench
End of season storage
General · every year
The handbook's storage list.
Step-by-step
- Store in a dry place. If it must stay outside, cover or remove the belts to keep sunlight off them.
- Take the twine out of the boxes and store it indoors. Clean the baler inside and out.
- Oil all pivots and linkages. Grease the whole baler. Retract all the hydraulic cylinders.
- Wash the chains with diesel, dry them and coat them in heavy oil. Paint worn areas.
- Put blocks under the frame to take the weight off the tyres. Do not let the tyres down.
Tools: Pressure washer (keep away from bearings), Oil can, Grease gun, Blocks
Replace the PTO shaft shear bolt (if fitted)
Driveline · when needed
Only when it shears. Shear bolts are made to break under a set load, so use the right grade. A shear-bolt PTO shaft is not on every baler (some have a slip clutch).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Main drive shear bolt | 1 | 5/16 x 2 in, Grade 5 cap screw with lock nut. Check your handbook or parts book for the John Deere number | check your handbook |
Step-by-step
- Find and clear what caused the overload first.
- Raise the PTO cover. Fit a new 5/16 x 2 in Grade 5 cap screw and lock nut. Tighten the lock nut to 19.5 N·m.
- Grease the lubrication fitting on the shaft.
Tools: Spanner, Torque wrench, Grease gun
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Baler gear case | 85W-140 gear oil, API GL-5 (John Deere GL-5 Gear Lubricant or Extreme-Gard). Handbook: SAE 85-140 API GL-5 | 1.2 L (dipstick between the grooves) |
| Chains | SAE 30 or heavier oil, applied by hand every 10 hours | As needed |
| Grease points and wheel bearings | EP multipurpose grease. John Deere SD Polyurea preferred, or HD Lithium Complex, HD Water Resistant, Grease-Gard (NLGI GC-LB) | As needed |
| PTO driveline grease | John Deere EP Moly High-Temperature Grease or equivalent | Pumps per point are on the PTO shield diagram |
Specifications
| PTO speed | 540 rpm |
| Tyre pressure, 459 (11L-14, 8 PR) | 207 kPa (2.1 bar, 30 psi); 248 kPa (2.5 bar, 36 psi) for maximum weight and density |
| Tyre pressure, 469 / 569 (21.5L x 16.1, 10 PR) | 103 kPa (1.0 bar, 15 psi) |
| Wheel nut torque | 459: 115 N·m (85 lb-ft). 469 / 569: 237 N·m (175 lb-ft) |
| Gear case dipstick torque | 29 ± 3 N·m (21 ± 2 lb-ft) |
| Main drive shear bolt (shear-bolt PTO shaft) | 5/16 x 2 in, Grade 5 cap screw and lock nut, 19.5 N·m (14 lb-ft) |
| Adjustable hitch hardware | 350 N·m (258 lb-ft) |
| Belt pin check | 459: every 1,000 bales (500 in sandy conditions). 469 / 569: every 2,000 bales (1,000 in sandy conditions) |
Known problems
Gear case overfilled
The handbook warns that overfilling the gear case overheats it and makes it leak. Keep the oil between the grooves of the dipstick.
Bearing fires
Chaff and crop build up round the roll bearings and slip clutch. The handbook says to clear it at the end of each use and not to pressure-wash close to bearings.
Parts list with genuine part numbers
John Deere 469/569 round baler belts and chain (Quality Farm Supply, Partao)
Belts
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Baler belt 7in x 524in | AE74177 | 2 on 469, 4 on 569 | Wear part. John Deere OEM number per Quality Farm Supply interchange (also AFH222746, AE52287, AE53295). Aftermarket: WCCO 946-1012437 |
Drives
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Roller chain | DC48668 | 1 | Wear part. John Deere number per Partao; fits 459/469/559/569 series |
Sources
More from John Deere.