John Deere 9020 series wheeled 4WD: 9120, 9220, 9320, 9420, 9520, 9620 service schedule
John Deere 9000 series · 2002–2007 (TractorData)
Every maker's service job for the John Deere 9020 series wheeled 4WD: 9120, 9220, 9320, 9420, 9520, 9620, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your 9020 series wheeled 4WD: 9120, 9220, 9320, 9420, 9520, 9620 for freeVersions: 9120; 9220, 9320, 9420, 9520, 9620
Service intervals
| Job | When |
|---|---|
| Cab filters | every 250 hours or every year |
| Engine oil and filter change | every 250 hours |
| Fuel filters | every 250 hours |
| Transmission and hydraulic oil filters | every 750 hours |
| Engine air filters | every year |
Service jobs and parts
Cab filters
Cab · every 250 hours or every year
Deere's parts guide says clean the recirculation and standard fresh air filters every 250 hours and replace them yearly; the carbon filters are never cleaned and are changed yearly or after 500 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Recirculation filter | 1 | Deere parts guide RX535022 | RE187966 |
| Fresh air filter, standard | 1 | RE24619 | |
| Fresh air filter, heavy-duty | 1 | RE67829 | |
| Activated carbon recirculation filter | 1 | RE199682 | |
| Activated carbon air filter | 1 | RE199681 |
Step-by-step
- Open the cab filter covers and take out the filters.
- Clean the standard ones or replace them; replace the carbon ones.
- Refit the covers.
Tools: Compressed air (low pressure), Screwdriver, Dust mask
Engine oil and filter change
Engine · every 250 hours
Deere's January 2024 parts guide says change the oil and filter after the first 100 hours, then every 250 hours. The 250 can be extended to 375 with Plus-50 oil and a John Deere filter.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | Plus-50 diesel engine oil (viscosity by air temperature: check your handbook). 26.5 L (9120), 42 L (9220–9620) | check your handbook |
| Engine oil filter (9120) | 1 | Deere parts guide RX535022 | RE509672 |
| Engine oil filter (9220–9620) | 1 | Same guide | RE58935 |
Step-by-step
- Run the engine to warm the oil, then stop it. Park on level ground, apply the park brake, lower the linkage and any implement to the ground, stop the engine, take the key out and chock the wheels.
- Drain the oil from the engine drain (check your handbook for its position) into a large pan.
- Remove the old filter, oil the new seal and fit the new one hand-tight.
- Refill with oil, start the engine, check for leaks, stop and recheck the level.
Tools: Drain tray (50 L), Filter wrench, Funnel, Rags, Gloves
Fuel filters
Fuel · every 250 hours
Deere's parts guide says the single fuel filter is replaced after 100 hours then every 750 hours (9220–9620 with a single-filter engine), and the two-filter system (primary and secondary) every 250 hours. Which system you have depends on engine type or serial number.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Single fuel filter (9220–9620, engines 6125HRW13/15) | 1 | Replace after 100 hours, then every 750 hours | RE507284 |
| Primary fuel filter (two-filter system, 9220–9620) | 1 | Two-filter engines 6125HRW16/17/18 | RE515345 |
| Secondary fuel filter (two-filter system, 9220–9620) | 1 | Same | RE506428 |
| Single fuel filter (9120, up to engine serial 232462) | 1 | With pre-filter R502778 | RE522372 |
| Primary fuel filter (9120, from engine serial 232463) | 1 | RE531703 | |
| Secondary fuel filter (9120, from engine serial 232463) | 1 | RE522688 |
Step-by-step
- Stop the engine and clean around the filters well.
- Drain any water from the filter bowl into a container.
- Remove the old filters and fit the new ones with wetted seals.
- Bleed the system as your handbook describes (check your handbook) and check for leaks.
Tools: Container for fuel, Filter wrench, Rags, Gloves
Transmission and hydraulic oil filters
Transmission · every 750 hours
Deere's parts guide says replace the transmission filter and the hydraulic oil filter after the first 100 hours, then every 750 hours. The oil change interval is not in the guide, so check your handbook; both filters are changed with the oil.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Transmission oil filter | 1 | Deere parts guide RX535022 | RE174130 |
| Hydraulic oil filter | 1 | Same guide | RE174130 |
| Hydraulic reservoir breather filter | 1 | 1,500 hours | AT101565 |
Step-by-step
- Park, stop the engine and chock the wheels.
- Remove both filters and fit new ones with oiled seals, tightening half a turn after the seal touches.
- Check the oil levels and top up with Hy-Gard.
Tools: Filter wrench, Drain pan, Rags, Gloves
Engine air filters
Engine · every year
Deere's parts guide says replace the primary filter yearly, after six cleanings or as indicated, and the secondary yearly or at every second or third primary change.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Primary air filter | 1 | Deere parts guide RX535022 | AH148880 |
| Secondary air filter | 1 | Same guide | RE63932 |
Step-by-step
- Stop the engine, open the air cleaner and take out the primary.
- Fit a new primary when due and a new secondary when due; never clean the secondary.
- Close the housing.
Tools: Torch
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | John Deere PowerTech Plus diesel (sizes by model: check your handbook) | |
| Engine oil | Plus-50 diesel engine oil (viscosity by air temperature: check your handbook) | 26.5 L (9120); 42 L (9220–9620), with filter |
| Coolant | John Deere Cool-Gard: 52 L (9120, 9220); 60 L (9320–9620) | |
| Valve clearances | Check your handbook | |
| Engine oil | Plus-50 diesel engine oil (viscosity: check your handbook) | 26.5 L (9120); 42 L (9220–9620) |
| Transmission and axles, 24-speed | Hy-Gard tractor transmission and hydraulic oil | 129 L (131 L with PTO), including axles (9120–9420) |
| Transmission and axles, powershift | Hy-Gard tractor transmission and hydraulic oil | 134 L (138 L with PTO), including axles |
| Hydraulic system | Hy-Gard tractor transmission and hydraulic oil | 103 L standard; 106 L with hitch; 113.5 L high flow; 117 L high flow with hitch |
| Cooling system | Cool-Gard coolant | 52 L (9120, 9220); 60 L (9320–9620) |
| Fuel tank | Diesel | 1,026 L |
Specifications
| Engine power (TractorData) | 9120 280 hp, 9220 325 hp, 9320 375 hp, 9420 425 hp, 9520 450 hp, 9620 500 hp |
| Tyre pressures and wheel torques | Check your handbook |
Known problems
Not a full schedule
No 9020 operator's manual was read. Oil change intervals for the transmission and axles, coolant and greasing are left for your handbook. The 9030 entry (jd-9030) has a manual-based schedule for the next generation.
Repair guides
- Hard starting or stalling: fuel filters and priming (9020, 9030, 9R) (Moderate, 1–1.5 hours): Engine cranks but will not start after fuel work, stalls, lacks power.
- Transmission warning or slow hydraulics: transmission, lube and axle filters (9020, 9030, 9R) (Moderate, 1–2 hours): Transmission warning light, slow or noisy hydraulics, harsh shifts.
- Loss of power or black smoke: air filters (9020, 9030, 9R) (Easy, 30 minutes): Black smoke, lack of power, restriction warning.
The full step-by-step guides are in Farmyard Workshop once you add your tractor.
Parts list with genuine part numbers
John Deere 9020 series wheeled 4WD: 9120, 9220, 9320, 9420, 9520, 9620 - maker filter/service sheets and parts lists already cited on the site entry; serial splits are in the row notes
Cab
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Recirculation filter | RE187966 | 1 | Deere parts guide RX535022 |
| Fresh air filter, standard | RE24619 | 1 | |
| Fresh air filter, heavy-duty | RE67829 | 1 | |
| Activated carbon recirculation filter | RE199682 | 1 | |
| Activated carbon air filter | RE199681 | 1 |
Engine service
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Engine oil filter (9120) | RE509672 | 1 | Deere parts guide RX535022 |
| Engine oil filter (9220–9620) | RE58935 | 1 | Same guide |
| Primary air filter | AH148880 | 1 | Deere parts guide RX535022 |
| Secondary air filter | RE63932 | 1 | Same guide |
Fuel
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Single fuel filter (9220–9620, engines 6125HRW13/15) | RE507284 | 1 | Replace after 100 hours, then every 750 hours |
| Primary fuel filter (two-filter system, 9220–9620) | RE515345 | 1 | Two-filter engines 6125HRW16/17/18 |
| Secondary fuel filter (two-filter system, 9220–9620) | RE506428 | 1 | Same |
| Single fuel filter (9120, up to engine serial 232462) | RE522372 | 1 | With pre-filter R502778 |
| Primary fuel filter (9120, from engine serial 232463) | RE531703 | 1 | |
| Secondary fuel filter (9120, from engine serial 232463) | RE522688 | 1 |
Transmission and hydraulics
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Transmission oil filter | RE174130 | 1 | Deere parts guide RX535022 |
| Hydraulic oil filter | RE174130 | 1 | Same guide |
| Hydraulic reservoir breather filter | AT101565 | 1 | 1,500 hours |
Sources
- Filter part numbers, intervals and capacities (Deere replacement parts guide RX535022, 9020 series, Jan 2024)
- Years and power (TractorData John Deere tractor list)
More from John Deere.