Kramer 5075, 5075L, 5085, 5085L, 5095, 5095L wheel loader service schedule
Kramer wheel loaders · Handbook BA 353-00/01/02/11 version 3.0; check your serial plate
Covers the Kramer 5075, 5075L, 5085, 5085L, 5095, 5095L wheel loader (models 353-00, 353-01, 353-02, 353-11).
Every maker's service job for the Kramer 5075, 5075L, 5085, 5085L, 5095, 5095L wheel loader, counted in hours, with the oils, filters and parts each one needs. Add your telehandler to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your 5075, 5075L, 5085, 5085L, 5095, 5095L wheel loader for freeVersions: Yanmar 4TNV88 engine (models 353-00 and 353-01); Kohler KDI 2504 TCR engine (models 353-02 and 353-11)
Service intervals
| Job | When |
|---|---|
| Loader unit grease points | every 10 hours |
| Fuel pre-filter water drain | every 50 hours |
| Engine oil and filter change | every 500 hours |
| Fuel filter and fuel pre-filter | every 500 hours |
| Engine air filter insert and safety cartridge | every 500 hours |
| Cab breather filter (and heater fine-dust filter) | every 500 hours |
| Gearbox, axle differential and planetary drive oil change | every 1,500 hours or every year |
| Hydraulic oil and return filter | every 1,500 hours or every year |
| Flat belt and flexible fuel lines (Kohler models) | every 1,500 hours or every 3 years |
| Coolant and brake fluid change | every 2 years |
Service jobs and parts
Loader unit grease points
General · every 10 hours
The handbook says to grease the loader unit bearings (tilt cylinder, loader bearing, lift ram, tilt rod, tilt ram, tilt lever, quickhitch) every 10 operating hours, more often in heavy-duty work.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | NLGI 2 lithium multipurpose grease MPG-A. Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Set the quickhitch horizontal, raise the loader a little, stop the engine and grease each nipple.
Tools: Grease gun
Fuel pre-filter water drain
Fuel · every 50 hours
The handbook says to drain the condensation water in the fuel pre-filter every 50 operating hours.
Step-by-step
- Stop the engine, open the drain tap on the filter, drain until clean fuel shows and close it.
Tools: Container for fuel
Engine oil and filter change
Engine · every 500 hours
The maintenance plan puts the engine oil and engine oil filter at the B (500 h) and C (1500 h) inspections, so every 500 hours. The handbook has these done by an authorised service centre for warranty purposes.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 10W-40. Eurolub Multitec 10W-40 (Yanmar, about 7.5 L) or Eurolup Supermax 10W-40 API CI-4 (Kohler, about 11.5 L), with filter. Aztec Oils match: EMPROTEC XHPD 10W-40 | check your handbook |
| Engine oil filter | 1 | Genuine Kramer. Number not in the handbook; check your handbook or dealer | check your handbook |
Step-by-step
- Warm the engine, lower the loader, stop it and take out the key.
- Drain the oil and renew the filter, then refill to the dipstick mark.
- Run the engine and check the level and for leaks.
Tools: Drain tray (15 L), Filter wrench
Fuel filter and fuel pre-filter
Fuel · every 500 hours
The maintenance plan puts the fuel filter and pre-filter at the B and C inspections (every 500 hours). Drain water from the pre-filter every 50 hours, more often near freezing.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fuel filter | 1 | Genuine Kramer. Number not in the handbook; check your handbook or dealer | check your handbook |
| Fuel pre-filter | 1 | Genuine Kramer. Number not in the handbook; check your handbook or dealer | check your handbook |
Step-by-step
- Close the stop cock (Yanmar), drain, change the filters and open the cock again.
- Start the engine and check the filters for leaks.
Tools: Container for fuel
Engine air filter insert and safety cartridge
Engine · every 500 hours
The maintenance plan has the air filter insert at every 500 hours and the safety cartridge at C (1500 hours). The handbook says to clean the dust valve on the housing at each check.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Air filter insert | 1 | Genuine Kramer. Number not in the handbook; check your handbook or dealer | check your handbook |
| Safety cartridge | 1 | Replace at 1500 hours. Number: check your handbook or dealer | check your handbook |
Step-by-step
- Open the housing, replace the insert and, every 1500 hours, the safety cartridge.
Cab breather filter (and heater fine-dust filter)
Cab · every 500 hours
The maintenance plan has the cabin breather filter at B and C (every 500 hours) and the heater fine-dust filter replaced every 500 hours. The hydraulic reservoir breather filter is changed at 1500 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Cab breather filter | 1 | Genuine Kramer. Number: check your handbook or dealer | check your handbook |
| Hydraulic reservoir breather filter | 1 | Replace at 1500 hours. Number: check your handbook or dealer | check your handbook |
Step-by-step
- Replace the cab filters and, at 1500 hours, the reservoir breather.
Gearbox, axle differential and planetary drive oil change
Axles · every 1,500 hours or every year
The maintenance plan lists the gearbox, the front and rear differentials and the planetary drives at the A (first inspection, 100 hours) and C (1500 hours, once a year) columns. The levels are checked at each inspection.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil | 1 | 80W-90. SAE 90 LS, API GL-5. Gearbox 0.8 L (or 4.5 L on the 30 km/h version), differentials 4.0 L per axle, planetary drives 0.9 L each. Aztec Oils match: TRANSMATEC EP-5 80W-90 | check your handbook |
Step-by-step
- Drain each unit, refit the plugs and refill to the level hole.
- Do the first change at 100 hours.
Tools: Drain tray
Hydraulic oil and return filter
Hydraulics · every 1,500 hours or every year
The maintenance plan lists the hydraulic oil at C (1500 hours) and the hydraulic return filter insert at A (first inspection, 100 hours) and C. In an acidic environment, replace the filter every 300 hours. With biodegradable oil, drain condensation every 500 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic oil | 1 | HVLP D 46 (HYD0530) or HVLP D 32. About 64 L reservoir, about 85 L complete refill. Aztec Oils match: HYDRATEC HVI 15 | check your handbook |
| Hydraulic return filter insert | 1 | Genuine Kramer. Number not in the handbook; check your handbook or dealer | check your handbook |
Step-by-step
- Lower the loader, drain the reservoir, replace the return filter insert and refill.
Tools: Drain tray (90 L)
Flat belt and flexible fuel lines (Kohler models)
Engine · every 1,500 hours or every 3 years
The maintenance plan has the flat belt of the water pump and alternator and the flexible fuel lines at C (1500 hours). The fuel lines note says for the Kohler engine to replace every 3 years if the machine is used very little.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Flat belt | 1 | Number: check your handbook or dealer | check your handbook |
| Flexible fuel lines | 1 | Number: check your handbook or dealer | check your handbook |
Step-by-step
- Have them replaced at the C service.
Coolant and brake fluid change
Cooling · every 2 years
The maintenance plan footnotes say to replace the coolant every 2 years (every 1000 hours on the Kohler-engined models 351-06S/L) and the brake fluid (ATF) every 2 years, by an authorised service centre.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Coolant | 1 | Havoline XLC 45 per cent with water 55 per cent | check your handbook |
| Brake fluid | 1 | ATF Suffix A, 0.5 L. Never mix with other brake fluids. Aztec Oils match: HYDRATEC DOT 4 BF | check your handbook |
Step-by-step
- Rinse the cooling system with water before refilling.
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Yanmar 4TNV88 (353-00 and 353-01) or Kohler KDI 2504 TCR (353-02 and 353-11), four-cylinder water-cooled diesel | |
| Engine oil | 10W-40. EUROLUB Multitec 10W-40 (Yanmar); EUROLUP Supermax 10W-40, API CI-4 (Kohler) | Yanmar about 7.5 L with filter; Kohler about 11.5 L with filter |
| Coolant | Yanmar 5.5 L water + 4.4 L antifreeze; Kohler 6 L water + 5 L antifreeze | |
| Valve clearances | Check your handbook | |
| Engine oil, Yanmar | 10W-40. EUROLUB Multitec 10W-40 | About 7.5 L with filter |
| Engine oil, Kohler | 10W-40. EUROLUP Supermax 10W-40, API CI-4 | About 11.5 L with filter |
| Cooling system | Water 55 per cent plus Havoline XLC 45 per cent antifreeze; only approved antifreeze | Yanmar 5.5 L water + 4.4 L antifreeze; Kohler 6 L water + 5 L antifreeze |
| Gearbox (20 km/h, 30 km/h option) | 80W-90. SAE 90 LS (Eurolub Gear LS 80W-90 GL5), MIL-L-2105B, API GL-5 | 20 km/h gearbox 0.8 L; 30 km/h gearbox 4.5 L |
| Front and rear axle differentials | 80W-90. SAE 90 LS, API GL-5 | 4.0 L per axle |
| Planetary drives, front and rear | 80W-90. SAE 90 LS, API GL-5 | 0.9 L per drive |
| Hydraulic oil reservoir | HVLP D 32 (below 30 C) or HVLP D 46 (HYD0530) year-round; biodegradable: Avilub Syntofluid 46 or Panolin HLP Synth 46 (Scandinavian countries only) | About 64 L reservoir; complete refill about 85 L |
| Brake system | ATF Suffix A brake fluid. Never mix with other brake fluids | 0.5 L |
| Grease nipples (loader unit and axles) | NLGI 2 lithium multipurpose grease MPG-A | As required |
| Fuel tank | Diesel to EN 590, sulphur-free where the exhaust system needs it | About 75 L |
| Air conditioning (option) | R134a | About 0.85 kg |
Specifications
| Handbook | Wacker/Kramer BA 353-00/01/02/11 v3.0, 356 pages on Scribd; Kramer-Werke GmbH |
| Service intervals | Delivery inspection, daily and every 20 h by the user; A first inspection at 100 h, B every 500 h and C every 1500 h (once a year) by an authorised service centre, or warranty claims are not acknowledged |
Known problems
Warranty inspections
The handbook says the 100 h, 500 h and 1500 h inspections must be done by an authorised service centre or warranty claims are not acknowledged.
Sources
More from Kramer.