Krone BiG Pack 1290 HDP II XC service schedule

Big balers · The manual used is dated August 2022

Covers the Krone BiG Pack 1290 HDP II XC (from machine no. 1086302). Older 1290 HDP, HDP VC and 890: check your handbook.

Every maker's service job for the Krone BiG Pack 1290 HDP II XC, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

Track your BiG Pack 1290 HDP II XC for free

Service intervals

JobWhen
Gearbox and compressor oil level checkevery 10 hours
Compressor air filter elementevery 10 hours
Knives: check and changeevery 10 hours
PTO shaft and lubrication planevery 10 hours
First gearbox oil change (main, packer, distribution)every 50 hours
50 hour tightening and air brake checksevery 50 hours
Pick-up drive chainsevery 50 hours
Gearbox and compressor oil change (200 hour service)every 200 hours or every year
Air brake and fire extinguisher serviceevery 200 hours or every 2 years
Hydraulic oil level, filter indicator and hosesevery year
Before-season checksevery year
After-season lay-upevery year

Service jobs and parts

Gearbox and compressor oil level check

Gearbox · every 10 hours

Krone's 10 hour (daily) table: check the oil level in the main gearbox, packer gearbox, distribution gearbox, upper and lower cutting mechanism gearboxes and the compressor, plus clean the machine, check the brake works, check the fire extinguisher and check the knives.

PartQtyNotesPart number
SAE 90 GL4 gear oil1For topping up. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Step-by-step
  1. Park level. Main and packer gearboxes: the oil should reach the middle of the sight glass.
  2. Distribution box: oil should reach the control bore.
  3. Compressor: pull the dipstick, wipe it, reinsert and read the level; top up if below mark Y.
  4. Check the brakes and fire extinguisher and look at the knives.

Tools: Funnel, Lint-free cloth

Compressor air filter element

Compressor · every 10 hours

Krone's 10 hour table says clean or replace the compressor filter element.

PartQtyNotesPart number
Compressor air filter element1Genuine Krone: check your handbook or dealercheck your handbook
Step-by-step
  1. Unclip the cover, take out the cartridge and clean or replace it.
  2. Refit the cover and clamps and check the seal is tight.

Tools: Rag

Knives: check and change

Blades and skids · every 10 hours

Krone's 10 hour table: check or replace the knives. Fit them left and right in the same way. Before lifting the knife cassettes, make sure both are fully retracted and locked or the machine can be damaged. Wear limits and knife bolt torque are not in the pages read: check your handbook.

PartQtyNotesPart number
Knives1Genuine Krone: check your handbook or dealer for the numbercheck your handbook
Step-by-step
  1. Stop, secure the machine and retract the knife cassettes fully and lock them.
  2. Check every knife and replace worn or damaged ones.
  3. Sharpen according to your handbook (section on affûter).

Tools: Spanners, Torque wrench, Gloves

PTO shaft and lubrication plan

PTO shaft · every 10 hours

Krone says to follow its lubrication plan for grease points and oil the lever joints and bearings that cannot be greased with plant-based oil. The hour intervals sit in the plan diagram, which could not be read as text: check your handbook. This entry uses daily as the safe default. Use two strokes of grease and wipe off the excess.

PartQtyNotesPart number
Multi-purpose grease1NLGI 2 EP, lithium complex. Aztec Oils match: VOLCATEC LITHIUM COMPLEX B-EP 2check your handbook
Step-by-step
  1. Clean the PTO shaft and grease it as its maker's manual shows.
  2. Follow the lubrication plan in your handbook for the other nipples.
  3. Oil the lever joints and the other points that cannot be greased.

Tools: Grease gun, Oil sprayer

First gearbox oil change (main, packer, distribution)

Gearbox · every 50 hours

Krone's maintenance table says change the oil once after 50 hours in the main gearbox, the packer gearbox and the distribution gearbox. After that it is the 200 hour service. Do the change with the machine level, using the lower edges of the axle supports as the reference.

PartQtyNotesPart number
Main gearbox oil1SAE 90 GL4 gear oil, about 35 L. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Packer gearbox oil1SAE 90 GL4 gear oil, about 4.5 L. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Distribution box oil1SAE 90 GL4 gear oil, about 2 Lcheck your handbook
Plug sealing rings (copper)3Always replace copper rings. Genuine Krone: check your handbook or dealercheck your handbook
Step-by-step
  1. Stop the engine, secure the machine and park it level.
  2. Remove the control bore plug and the drain plug and drain the oil into a big enough container.
  3. Refit the drain plug (new copper ring) to the torque in Krone's table and fill with new oil until it reaches the middle of the sight glass (main and packer gearboxes) or the control bore (distribution box).
  4. Refit the filler plug and check for leaks. Never mix oils of different specifications.

Tools: Drain tray (40 L), Spanners and sockets, Torque wrench, Funnel

50 hour tightening and air brake checks

General · every 50 hours

Krone's 50 hour table: tighten the screws and nuts on the machine, retighten the hitch eye connections and wheel nuts, check tyre pressure, drain condensation from the compressed-air tank and tighten the clamp straps on it.

Step-by-step
  1. Tighten bolts and nuts and the hitch eye connections.
  2. Retighten the wheel nuts and check tyre pressure (value: check your handbook).
  3. Open the air tank drain until no water comes out, then close it.

Tools: Torque wrench, Tyre pressure gauge, Spanners

Pick-up drive chains

Drive · every 50 hours

Krone: the feed roller chain spring is preset to X = 60 mm; the tooth rotor and feed screw chain spring to X = 50 mm. Loosen the lock nut and turn the adjuster to set the spring length. If a chain is too long, remove one link. The manual gives no interval for this check, so this entry uses 50 hours.

PartQtyNotesPart number
Drive chain link1Genuine Krone: check your handbookcheck your handbook
Step-by-step
  1. Stop and secure the machine and open the right-hand cover.
  2. Measure spring length X: 60 mm on the feed roller chain, 50 mm on the tooth rotor and feed screw chain.
  3. Slacken the lock nut, adjust, then retighten the lock nut.

Tools: Spanners, Rule

Gearbox and compressor oil change (200 hour service)

Gearbox · every 200 hours or every year

Krone's 200 hour table: change the oil and service the main gearbox, packer gearbox, distribution gearbox, upper and lower cutting mechanism gearboxes and the compressor. The manual lists the intermediate and starting-aid gearboxes under gearbox maintenance but gives no separate interval; do them together.

PartQtyNotesPart number
Main gearbox oil1SAE 90 GL4 gear oil, about 35 L. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Packer gearbox oil1SAE 90 GL4 gear oil, about 4.5 L. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Distribution box oil1SAE 90 GL4 gear oil, about 2 Lcheck your handbook
Cutting mechanism gearbox oil1SAE 90 GL4 gear oil, upper part 1.2 L and lower part 2.2 L. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Intermediate and starting-aid gearbox oil1SAE 90. Renolin Unisyn XT 220: 0.8 L and 1.2 L. Aztec Oils match: TRANSMATEC EP-4 90check your handbook
Compressor oil110W-40 engine oil, about 0.2 L (table reading uncertain)check your handbook
Step-by-step
  1. Park level, stop and secure the machine.
  2. Drain each gearbox by its drain plug and refill as in the first change task.
  3. Compressor: clean around the dipstick, remove it, take out the drain plug and drain; refit and refill through the dipstick opening, then check the level between marks X and Y.
  4. Dispose of the old oil properly.

Tools: Drain trays, Spanners and sockets, Torque wrench, Funnel

Air brake and fire extinguisher service

Brakes · every 200 hours or every 2 years

Krone: every 200 hours have a Krone service partner check the brake linkage and the fire extinguisher; every 2 years have the compressed-air tank inspected and the pneumatic brake cylinders serviced by a Krone partner.

Step-by-step
  1. Book a Krone service partner for the check.

Hydraulic oil level, filter indicator and hoses

Hydraulics · every year

Krone: check the hydraulic oil level on the dipstick with the pressing channel flap cylinders fully retracted. The high-pressure filter has an indicator: green is fine, red means the element must be replaced. Hoses have a 6 year life including up to 2 years in storage; the date is printed on each hose. Krone gives no oil change interval in the pages read: check your handbook.

PartQtyNotesPart number
Hydraulic oil1HVLP 46 (ISO VG 46) hydraulic oil, about 15 L. Never engine oil, never mix grades. Aztec Oils match: HYDRATEC HVI 46check your handbook
High-pressure filter element1Genuine Krone: check your handbook or dealercheck your handbook
Step-by-step
  1. Retract the flap cylinders fully and stop the engine.
  2. Clean the dipstick area, pull the dipstick, wipe, reinsert and read. Top up if below min.
  3. Look at the filter indicator and replace the element if it is red.
  4. Inspect every hose for leaks and age.

Tools: Drain tray (20 L), Funnel, Spanners

Before-season checks

General · every year

Krone's before-season list: check the oil level in the main, packer, distribution, cutter gearboxes and compressor, lubricate per the plan, tighten bolts and nuts, retighten wheel nuts, check tyre pressure, look at the tyres for cuts, bleed the friction clutch and retighten the hitch eye screws.

Step-by-step
  1. Work through Krone's list in order.
  2. Bleed the air from the friction clutch on the flywheel as the handbook shows.

Tools: Torque wrench, Tyre pressure gauge, Grease gun

After-season lay-up

Storage · every year

Krone's after-season list: clean the machine, lubricate per plan and the PTO shaft, grease the adjuster threads, drain the air tank condensation, clean the chains, grease exposed piston rods and retract them, oil lever joints, touch up paint and coat bare metal with anti-rust, check moving parts, store dry and under cover, and protect tyres from oil, grease and sunlight.

PartQtyNotesPart number
Anti-rust product1For bare metalcheck your handbook
Step-by-step
  1. Wash the machine and clean the drive chains.
  2. Grease the PTO shaft, the adjuster threads and the exposed piston rods, and retract the rods as far as possible.
  3. Oil the levers and bearings that cannot be greased.
  4. Repair paint and coat bare metal.
  5. Store it in a dry covered place away from corrosive substances.

Tools: Pressure washer, Grease gun, Brush

Oils, fluids and capacities

SystemOil or specCapacity
Main gearboxSAE 90 GL4 gear oil35 L (factory fill ExxonMobil Mobilgear 600XP150)
Packer gearboxSAE 90 GL4 gear oil4.5 L
Distribution box (knotter and packer)SAE 90 GL4 gear oil2 L
Cutting mechanism gearbox, upper partSAE 90 GL4 gear oil1.2 L
Cutting mechanism gearbox, lower partSAE 90 GL4 gear oil2.2 L
Intermediate gearbox on the drawbarRenolin Unisyn XT 220 synthetic gear oil0.8 L
Starting-aid gearboxRenolin Unisyn XT 220 synthetic gear oil1.2 L
Knotter fan gearboxSAE 90 GL4 gear oil0.4 L
Hydraulic oil tankHVLP 46 hydraulic oil (ISO VG 46, DIN 51524)15 L
CompressorEngine oil 10W-40 (reading of the table is uncertain: check your handbook)0.2 L
Grease pointsGrease NLGI class 2 with EP additive, lithium complex, base oil 85–180 mm²/s at 40 °CUntil it shows at the bearing, then wipe off

Specifications

Spring on pick-up feed roller chainPreset to X = 60 mm
Spring on tooth rotor and feed screw chainPreset to X = 50 mm
Tractor oil flowLimit to 26 L/min to keep hydraulic oil cool
Hydraulic pressure in work80–120 bar
Hydraulic hoses6 years recommended life including up to 2 years in storage
Central lubrication line pressure fault280 bar

Known problems

Never mix oils

Krone says never to mix oils of different specifications. Ask your Krone service partner before switching oil spec after a change. Biological oils age, so follow the change intervals.

Knife cassettes

Lifting the knife cassettes while they are retracted and locked can damage the machine. Check both are properly retracted and locked.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your implement.

Parts list with genuine part numbers

Krone BiG Pack 1290 knotter wear parts (Partao fitment lists)

Knotter and needles

PartPart numberQtyNotes
Double knotter needle28559021 per needle positionWear part. Fits BiG Pack 870/890/1270/1290 per Partao
Knotter needle set28887011 setWear part. Fits BiG Pack 870/890/1270/1290, 80-80, 120-80 per Partao
Complete knotter hook (billhook)0095454711 per knotterWear part. Fits 870/890/1270/1290 incl HDP, VC, XC per Partao
Knotter hook complete2100138001 per knotterWear part. Fits BiG Pack 870/890/1270/1290 per Partao
Knotter tongue with roller95456401 per knotterWear part. Fits 870/890/1270/1290 and XC per Partao; Kramp KR9545640
Double knot taker95454201 per knotterWear part. Fits 870 to 1290 HDP VC per Partao
Twine knife (double knot)0095453901 per knotterWear part. Fits 1270 VC/XC, 1290 HDP/VC/XC per Partao
Knotter arm95457701 per knotterWear part. Fits 870/890/1270/1290 incl HDP per Partao
Knotter hook2090236201 per knotterWear part. Fits 1290 HDP, HDP II, VC, XC per Partao

Pick-up

PartPart numberQtyNotes
Pick-up tine 165 mm, right-hand2700145701 per tineWear part. Krone number per Landa fitment list: BiG Pack 1270, 1270 XC, 1290, 1290 HDP, 890. Aftermarket: Landa 3506
Pick-up tine, curved spring (HS pick-up)2700501201 per tineWear part. Krone number per Landa list: BiG Pack 1270 HS, 1290 HS, 1290 HDP HS only
Pick-up tine (alternative)0093843801 per tineWear part. Krone number per Landa list: BiG Pack 1270, 1290, 1290 HDP, 890 and XC

Sources

Open Farmyard Workshop

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