Krone BiG Pack 1290 HDP II XC service schedule
Big balers · The manual used is dated August 2022
Covers the Krone BiG Pack 1290 HDP II XC (from machine no. 1086302). Older 1290 HDP, HDP VC and 890: check your handbook.
Every maker's service job for the Krone BiG Pack 1290 HDP II XC, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your BiG Pack 1290 HDP II XC for freeService intervals
| Job | When |
|---|---|
| Gearbox and compressor oil level check | every 10 hours |
| Compressor air filter element | every 10 hours |
| Knives: check and change | every 10 hours |
| PTO shaft and lubrication plan | every 10 hours |
| First gearbox oil change (main, packer, distribution) | every 50 hours |
| 50 hour tightening and air brake checks | every 50 hours |
| Pick-up drive chains | every 50 hours |
| Gearbox and compressor oil change (200 hour service) | every 200 hours or every year |
| Air brake and fire extinguisher service | every 200 hours or every 2 years |
| Hydraulic oil level, filter indicator and hoses | every year |
| Before-season checks | every year |
| After-season lay-up | every year |
Service jobs and parts
Gearbox and compressor oil level check
Gearbox · every 10 hours
Krone's 10 hour (daily) table: check the oil level in the main gearbox, packer gearbox, distribution gearbox, upper and lower cutting mechanism gearboxes and the compressor, plus clean the machine, check the brake works, check the fire extinguisher and check the knives.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| SAE 90 GL4 gear oil | 1 | For topping up. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
Step-by-step
- Park level. Main and packer gearboxes: the oil should reach the middle of the sight glass.
- Distribution box: oil should reach the control bore.
- Compressor: pull the dipstick, wipe it, reinsert and read the level; top up if below mark Y.
- Check the brakes and fire extinguisher and look at the knives.
Tools: Funnel, Lint-free cloth
Compressor air filter element
Compressor · every 10 hours
Krone's 10 hour table says clean or replace the compressor filter element.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Compressor air filter element | 1 | Genuine Krone: check your handbook or dealer | check your handbook |
Step-by-step
- Unclip the cover, take out the cartridge and clean or replace it.
- Refit the cover and clamps and check the seal is tight.
Tools: Rag
Knives: check and change
Blades and skids · every 10 hours
Krone's 10 hour table: check or replace the knives. Fit them left and right in the same way. Before lifting the knife cassettes, make sure both are fully retracted and locked or the machine can be damaged. Wear limits and knife bolt torque are not in the pages read: check your handbook.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Knives | 1 | Genuine Krone: check your handbook or dealer for the number | check your handbook |
Step-by-step
- Stop, secure the machine and retract the knife cassettes fully and lock them.
- Check every knife and replace worn or damaged ones.
- Sharpen according to your handbook (section on affûter).
Tools: Spanners, Torque wrench, Gloves
PTO shaft and lubrication plan
PTO shaft · every 10 hours
Krone says to follow its lubrication plan for grease points and oil the lever joints and bearings that cannot be greased with plant-based oil. The hour intervals sit in the plan diagram, which could not be read as text: check your handbook. This entry uses daily as the safe default. Use two strokes of grease and wipe off the excess.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Multi-purpose grease | 1 | NLGI 2 EP, lithium complex. Aztec Oils match: VOLCATEC LITHIUM COMPLEX B-EP 2 | check your handbook |
Step-by-step
- Clean the PTO shaft and grease it as its maker's manual shows.
- Follow the lubrication plan in your handbook for the other nipples.
- Oil the lever joints and the other points that cannot be greased.
Tools: Grease gun, Oil sprayer
First gearbox oil change (main, packer, distribution)
Gearbox · every 50 hours
Krone's maintenance table says change the oil once after 50 hours in the main gearbox, the packer gearbox and the distribution gearbox. After that it is the 200 hour service. Do the change with the machine level, using the lower edges of the axle supports as the reference.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Main gearbox oil | 1 | SAE 90 GL4 gear oil, about 35 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Packer gearbox oil | 1 | SAE 90 GL4 gear oil, about 4.5 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Distribution box oil | 1 | SAE 90 GL4 gear oil, about 2 L | check your handbook |
| Plug sealing rings (copper) | 3 | Always replace copper rings. Genuine Krone: check your handbook or dealer | check your handbook |
Step-by-step
- Stop the engine, secure the machine and park it level.
- Remove the control bore plug and the drain plug and drain the oil into a big enough container.
- Refit the drain plug (new copper ring) to the torque in Krone's table and fill with new oil until it reaches the middle of the sight glass (main and packer gearboxes) or the control bore (distribution box).
- Refit the filler plug and check for leaks. Never mix oils of different specifications.
Tools: Drain tray (40 L), Spanners and sockets, Torque wrench, Funnel
50 hour tightening and air brake checks
General · every 50 hours
Krone's 50 hour table: tighten the screws and nuts on the machine, retighten the hitch eye connections and wheel nuts, check tyre pressure, drain condensation from the compressed-air tank and tighten the clamp straps on it.
Step-by-step
- Tighten bolts and nuts and the hitch eye connections.
- Retighten the wheel nuts and check tyre pressure (value: check your handbook).
- Open the air tank drain until no water comes out, then close it.
Tools: Torque wrench, Tyre pressure gauge, Spanners
Pick-up drive chains
Drive · every 50 hours
Krone: the feed roller chain spring is preset to X = 60 mm; the tooth rotor and feed screw chain spring to X = 50 mm. Loosen the lock nut and turn the adjuster to set the spring length. If a chain is too long, remove one link. The manual gives no interval for this check, so this entry uses 50 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Drive chain link | 1 | Genuine Krone: check your handbook | check your handbook |
Step-by-step
- Stop and secure the machine and open the right-hand cover.
- Measure spring length X: 60 mm on the feed roller chain, 50 mm on the tooth rotor and feed screw chain.
- Slacken the lock nut, adjust, then retighten the lock nut.
Tools: Spanners, Rule
Gearbox and compressor oil change (200 hour service)
Gearbox · every 200 hours or every year
Krone's 200 hour table: change the oil and service the main gearbox, packer gearbox, distribution gearbox, upper and lower cutting mechanism gearboxes and the compressor. The manual lists the intermediate and starting-aid gearboxes under gearbox maintenance but gives no separate interval; do them together.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Main gearbox oil | 1 | SAE 90 GL4 gear oil, about 35 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Packer gearbox oil | 1 | SAE 90 GL4 gear oil, about 4.5 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Distribution box oil | 1 | SAE 90 GL4 gear oil, about 2 L | check your handbook |
| Cutting mechanism gearbox oil | 1 | SAE 90 GL4 gear oil, upper part 1.2 L and lower part 2.2 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Intermediate and starting-aid gearbox oil | 1 | SAE 90. Renolin Unisyn XT 220: 0.8 L and 1.2 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Compressor oil | 1 | 10W-40 engine oil, about 0.2 L (table reading uncertain) | check your handbook |
Step-by-step
- Park level, stop and secure the machine.
- Drain each gearbox by its drain plug and refill as in the first change task.
- Compressor: clean around the dipstick, remove it, take out the drain plug and drain; refit and refill through the dipstick opening, then check the level between marks X and Y.
- Dispose of the old oil properly.
Tools: Drain trays, Spanners and sockets, Torque wrench, Funnel
Air brake and fire extinguisher service
Brakes · every 200 hours or every 2 years
Krone: every 200 hours have a Krone service partner check the brake linkage and the fire extinguisher; every 2 years have the compressed-air tank inspected and the pneumatic brake cylinders serviced by a Krone partner.
Step-by-step
- Book a Krone service partner for the check.
Hydraulic oil level, filter indicator and hoses
Hydraulics · every year
Krone: check the hydraulic oil level on the dipstick with the pressing channel flap cylinders fully retracted. The high-pressure filter has an indicator: green is fine, red means the element must be replaced. Hoses have a 6 year life including up to 2 years in storage; the date is printed on each hose. Krone gives no oil change interval in the pages read: check your handbook.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic oil | 1 | HVLP 46 (ISO VG 46) hydraulic oil, about 15 L. Never engine oil, never mix grades. Aztec Oils match: HYDRATEC HVI 46 | check your handbook |
| High-pressure filter element | 1 | Genuine Krone: check your handbook or dealer | check your handbook |
Step-by-step
- Retract the flap cylinders fully and stop the engine.
- Clean the dipstick area, pull the dipstick, wipe, reinsert and read. Top up if below min.
- Look at the filter indicator and replace the element if it is red.
- Inspect every hose for leaks and age.
Tools: Drain tray (20 L), Funnel, Spanners
Before-season checks
General · every year
Krone's before-season list: check the oil level in the main, packer, distribution, cutter gearboxes and compressor, lubricate per the plan, tighten bolts and nuts, retighten wheel nuts, check tyre pressure, look at the tyres for cuts, bleed the friction clutch and retighten the hitch eye screws.
Step-by-step
- Work through Krone's list in order.
- Bleed the air from the friction clutch on the flywheel as the handbook shows.
Tools: Torque wrench, Tyre pressure gauge, Grease gun
After-season lay-up
Storage · every year
Krone's after-season list: clean the machine, lubricate per plan and the PTO shaft, grease the adjuster threads, drain the air tank condensation, clean the chains, grease exposed piston rods and retract them, oil lever joints, touch up paint and coat bare metal with anti-rust, check moving parts, store dry and under cover, and protect tyres from oil, grease and sunlight.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Anti-rust product | 1 | For bare metal | check your handbook |
Step-by-step
- Wash the machine and clean the drive chains.
- Grease the PTO shaft, the adjuster threads and the exposed piston rods, and retract the rods as far as possible.
- Oil the levers and bearings that cannot be greased.
- Repair paint and coat bare metal.
- Store it in a dry covered place away from corrosive substances.
Tools: Pressure washer, Grease gun, Brush
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Main gearbox | SAE 90 GL4 gear oil | 35 L (factory fill ExxonMobil Mobilgear 600XP150) |
| Packer gearbox | SAE 90 GL4 gear oil | 4.5 L |
| Distribution box (knotter and packer) | SAE 90 GL4 gear oil | 2 L |
| Cutting mechanism gearbox, upper part | SAE 90 GL4 gear oil | 1.2 L |
| Cutting mechanism gearbox, lower part | SAE 90 GL4 gear oil | 2.2 L |
| Intermediate gearbox on the drawbar | Renolin Unisyn XT 220 synthetic gear oil | 0.8 L |
| Starting-aid gearbox | Renolin Unisyn XT 220 synthetic gear oil | 1.2 L |
| Knotter fan gearbox | SAE 90 GL4 gear oil | 0.4 L |
| Hydraulic oil tank | HVLP 46 hydraulic oil (ISO VG 46, DIN 51524) | 15 L |
| Compressor | Engine oil 10W-40 (reading of the table is uncertain: check your handbook) | 0.2 L |
| Grease points | Grease NLGI class 2 with EP additive, lithium complex, base oil 85–180 mm²/s at 40 °C | Until it shows at the bearing, then wipe off |
Specifications
| Spring on pick-up feed roller chain | Preset to X = 60 mm |
| Spring on tooth rotor and feed screw chain | Preset to X = 50 mm |
| Tractor oil flow | Limit to 26 L/min to keep hydraulic oil cool |
| Hydraulic pressure in work | 80–120 bar |
| Hydraulic hoses | 6 years recommended life including up to 2 years in storage |
| Central lubrication line pressure fault | 280 bar |
Known problems
Never mix oils
Krone says never to mix oils of different specifications. Ask your Krone service partner before switching oil spec after a change. Biological oils age, so follow the change intervals.
Knife cassettes
Lifting the knife cassettes while they are retracted and locked can damage the machine. Check both are properly retracted and locked.
Repair guides
- Pick-up drive chains: spring length and shortening (Krone BiG Pack 1290) (Moderate, 45 minutes): Pick-up jerking or slow, chain noise, chain too long, or spring settings changed.
- Gearbox oil changes: main, packer, distribution, cutter and starting-aid (Krone BiG Pack 1290) (Moderate, 1½–2 hours): Gearbox noise or oil leaks, first-hour change due, or the 200-hour service.
- Hydraulic oil level, filter indicator and old hoses (Krone BiG Pack 1290) (Moderate, 45 minutes): Hydraulic functions slow or hot, filter indicator showing red, leaking or aged hoses.
- Knives, cassettes and the air brake tank (Krone BiG Pack 1290) (Moderate, 1 hour): Poor cut, knives damaged, compressed air tank full of water, or brake service due.
The full step-by-step guides are in Farmyard Workshop once you add your implement.
Parts list with genuine part numbers
Krone BiG Pack 1290 knotter wear parts (Partao fitment lists)
Knotter and needles
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Double knotter needle | 2855902 | 1 per needle position | Wear part. Fits BiG Pack 870/890/1270/1290 per Partao |
| Knotter needle set | 2888701 | 1 set | Wear part. Fits BiG Pack 870/890/1270/1290, 80-80, 120-80 per Partao |
| Complete knotter hook (billhook) | 009545471 | 1 per knotter | Wear part. Fits 870/890/1270/1290 incl HDP, VC, XC per Partao |
| Knotter hook complete | 210013800 | 1 per knotter | Wear part. Fits BiG Pack 870/890/1270/1290 per Partao |
| Knotter tongue with roller | 9545640 | 1 per knotter | Wear part. Fits 870/890/1270/1290 and XC per Partao; Kramp KR9545640 |
| Double knot taker | 9545420 | 1 per knotter | Wear part. Fits 870 to 1290 HDP VC per Partao |
| Twine knife (double knot) | 009545390 | 1 per knotter | Wear part. Fits 1270 VC/XC, 1290 HDP/VC/XC per Partao |
| Knotter arm | 9545770 | 1 per knotter | Wear part. Fits 870/890/1270/1290 incl HDP per Partao |
| Knotter hook | 209023620 | 1 per knotter | Wear part. Fits 1290 HDP, HDP II, VC, XC per Partao |
Pick-up
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Pick-up tine 165 mm, right-hand | 270014570 | 1 per tine | Wear part. Krone number per Landa fitment list: BiG Pack 1270, 1270 XC, 1290, 1290 HDP, 890. Aftermarket: Landa 3506 |
| Pick-up tine, curved spring (HS pick-up) | 270050120 | 1 per tine | Wear part. Krone number per Landa list: BiG Pack 1270 HS, 1290 HS, 1290 HDP HS only |
| Pick-up tine (alternative) | 009384380 | 1 per tine | Wear part. Krone number per Landa list: BiG Pack 1270, 1290, 1290 HDP, 890 and XC |
Sources
- Krone BiG Pack 1290 HDP II XC original operating instructions 150000756_07_fr (16/08/2022): contents and maintenance chapter
- Consumables table: gearbox oils and quantities
- Lubricating greases, hydraulic oil, other gearbox oils
- Before-season maintenance table
- After-season and 50 hour maintenance tables
- 10 and 50 hour maintenance tables
- 200 hour and 2 year maintenance tables
- Pick-up drive chain spring settings
- Gearbox oil level and change procedure
- Hydraulic oil, hoses and filter indicator
- Partao knotter needle 2855902
- Partao 210013800
- Partao 9545420
- Partao 9545640
- Partao 009545390
- Partao 2888701
- Partao 009545471
- Partao 9545770
- Partao 209023620
- Landa tine 3506-pick-up-tine
- Landa tine 3501-curved-pick-up-tine
- Landa tine 3549-pick-up-tine
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