Krone BiG Pack 1270 service schedule
Big square balers · The manual used is dated January 2022
Covers the Krone BiG Pack 1270 (type BP305-10, from machine no. 1073285). Older BiG Pack 1270, 1290, 890 and 4×4 models: check your handbook.
Every maker's service job for the Krone BiG Pack 1270, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your BiG Pack 1270 for freeService intervals
| Job | When |
|---|---|
| Daily checks (every 10 hours, at least daily) | every 10 hours |
| 50-hour checks: bolts, wheels, tyres, flywheel shaft | every 50 hours |
| Gearbox and compressor oil change (all gearboxes) | every 200 hours |
| Knotter, twine and needle checks | every year |
| Flywheel friction clutch venting (before the season) | every year |
| Pick-up and feed drive chain tension | every year |
| Shear bolt and overload protection check | every year |
| Start-of-season checks | every year |
| Air brake tanks and cylinders (dealer) | every 2 years |
Service jobs and parts
Daily checks (every 10 hours, at least daily)
Daily checks · every 10 hours
Krone's every-10-hours list. All six gearboxes and the compressor are checked every day.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil (top-up) | 1 | SAE 90 GL4. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Compressor filter element | 1 | Clean or change. Check your handbook for the part number | check your handbook |
Step-by-step
- Park level on firm ground, disengage the PTO, stop the tractor engine, take the key out and apply the brakes.
- Check the oil in the main gearbox (middle of the sight glass) and in the packer, transfer, pick-up top and bottom gearboxes and the compressor.
- Clean the machine, especially round the knotters and flywheel.
- Clean or change the compressor filter element.
- Check the brakes and the fire extinguishers.
- If a silage additive unit is fitted, rinse it and clean its filter and nozzles.
Tools: Spanners for the gearbox plugs, Air line, Rags, Fire extinguisher check
50-hour checks: bolts, wheels, tyres, flywheel shaft
Chassis and tyres · every 50 hours
Krone's every-50-hours list. Krone's lubrication chart also puts the flywheel PTO shaft at 50 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Multi-purpose grease | 1 | check your handbook |
Step-by-step
- Disengage the PTO, stop the tractor engine, take the key out and apply the brakes.
- Tighten the bolts and nuts on the machine and the drawbar eye bolts, and retighten the wheel nuts, to the torque table in the handbook.
- Check the tyre pressures.
- Drain water from the air brake tanks and retighten the air tank straps.
- Grease the flywheel PTO shaft. On the main drive shaft Krone gives 26 g, 100 g, 32 g and 6 g for its four points; check your handbook for when each is due.
Tools: Torque wrench, Socket set, Tyre pressure gauge, Grease gun
Gearbox and compressor oil change (all gearboxes)
Gearbox · every 200 hours
Krone: change the oil in the main, packer, transfer and both pick-up gearboxes, and the compressor, every 200 hours. The quantities are guides: fill to the level marks. None of the gearboxes has a filter.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil | 1 | SAE 90 GL4. Main ≈16.0 L; packer ≈1.23 L; transfer ≈1.9 or 1.7 L; pick-up top and bottom ≈0.5 L each; starter aid ≈1.2 L. Aztec Oils match: TRANSMATEC EP-4 90 | check your handbook |
| Compressor oil | 1 | SAE 10W-40, ≈0.2 L | check your handbook |
Step-by-step
- Park the baler level, using the lower edges of the cross-members as the reference. Disengage the PTO, stop the tractor engine, take the key out and apply the brakes.
- Main gearbox: take out the filler plug, undo the drain plug and drain the oil. Refit the drain plug and fill until the oil reaches the middle of the sight glass (about 16 L). Refit the filler plug firmly.
- Packer, transfer and pick-up gearboxes: drain each one, then fill through the filling hole until oil reaches the inspection hole. Refit both plugs.
- Change the compressor oil (about 0.2 L of 10W-40).
- Never mix oils of different specs. Take the old oil to a proper disposal point.
Tools: Large drain tray (20 L), Spanners for the plugs, Torque wrench, Funnel, Gloves
Knotter, twine and needle checks
Knotters and needles · every year
Krone asks for the twine tension to be rechecked whenever you change twine type. Too much tension causes knotter faults and overloads parts. The knotters are kept clean by timed air blasts set in the terminal.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Knotter tongue with roller (billhook) | 1 | Genuine Krone number per Partao listing for the BiG Pack 1270; a second tongue, 009545291, is also listed, so match by machine number | 009545640 |
| Double-knot twine knife | 1 | Genuine Krone number, listed for BiG Pack 1270 VC and XC. Per Partao listing naming BiG Pack 1270; confirm against your machine number | 009545390 |
| Knotter knife (blade) | 1 | Genuine Krone number (listed as KR009545780). Per Partao listing naming BiG Pack 1270; confirm against your machine number | 009545780 |
| Double knotter needle | 1 | Genuine Krone number; needle kit is 2860701. Per Partao listing naming BiG Pack 1270; confirm against your machine number | 2860700 |
| Baling twine | 1 | 100–130 m/kg, spools up to 340 mm × 370 mm | check your handbook |
Step-by-step
- Disengage the PTO, stop the tractor engine, take the key out and apply the brakes. Lock the knotter shaft as the handbook shows before working on the knotters or needles.
- Blow the knotters clean and check that each needle and its twine rollers are free, and the lower twines run around the needle rollers as threaded.
- Upper twine: the twine brake should hold the twine to 100–120 N. Set it with the wing nut (more gap X means more tension). The manual gives two different factory settings for X (65 mm and 30–35 mm), so set by the pull, not the gap.
- The tensioner arm should move down against its spring and guide the twine almost straight through its eye.
- Lower twines: taut but easy to pull.
- Check the knotter shaft brake as the handbook shows.
- In the terminal, set the knotter cleaning blow interval and blow time to suit the crop and dust.
- Recheck the tension each time you change twine type.
Tools: Spring balance (to 150 N), Rule, Air line, Gloves
Flywheel friction clutch venting (before the season)
Drive · every year
Krone: after a long stand the friction clutch linings can stick to the flywheel, so the clutch must be freed before use, and the discs checked for wear.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Friction discs | 1 | Only if worn past the limit. Check your handbook for the part number | check your handbook |
Step-by-step
- Take the PTO shaft off the tractor, stop the engine and take the key out.
- Slacken the nuts until the disc springs are free.
- Turn the PTO shaft by hand to break the linings free.
- Tighten the nuts crosswise back to dimension X = 16.6 mm.
- Check the friction discs for even wear at 4 points round the edge. Replace them when dimension Y is under 50 mm.
Tools: Spanners, Rule or vernier caliper
Pick-up and feed drive chain tension
Chains · every year
Krone gives the factory settings for the right-hand drive chains. If a chain is too long, take out one link.
Step-by-step
- Stop the tractor engine, take the key out and apply the brakes. Open the right-hand guard.
- Feed roller drive chain: the spring is set to X = 100 mm. Tighten the nut to add tension and lock it with the counter nut.
- Tine rotor and auger drive chain: the screw is set to X = 50 mm. Screw it in to add tension and lock it with the counter nut.
- If a chain has no adjustment left, take out one link.
- Close the guard.
Tools: Spanners, Rule, Chain splitter
Shear bolt and overload protection check
Drive · every year
Krone supplies spare shear bolts, shear bushings and locknuts in the tool box on the ladder. The overload devices must not be altered, and a non-Krone device voids the warranty.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Shear bolts | 1 | Spares in the tool box. Size and part number: check your handbook | check your handbook |
| Shear bushings and locknuts | 1 | Spares in the tool box. Check your handbook | check your handbook |
Step-by-step
- Stop the tractor engine, take the key out and apply the brakes.
- Check the tool box on the ladder holds spare shear bolts, shear bushings and locknuts.
- Only ever fit genuine Krone shear bolts of the right grade.
- If an overload device keeps tripping, switch off the PTO and clear the cause. Don't let it slip for long or it wears early.
Tools: Spanners
Start-of-season checks
Storage · every year
Krone's before-the-season list.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | NLGI 2, lithium complex with EP additives. Aztec Oils match: VOLCATEC LITHIUM COMPLEX B-EP 2 | check your handbook |
Step-by-step
- Disengage the PTO, stop the tractor engine, take the key out and apply the brakes.
- Check the oil level in every gearbox and the compressor.
- Grease to the lubrication chart, two strokes per nipple.
- Tighten bolts and wheel nuts, check tyre pressures and look the tyres over for cuts.
- Vent the flywheel friction clutch.
- Tighten the drawbar eye bolts and check the drawbar eye for wear against its limit.
- Look over the pick-up tines and replace any that are broken. No tine part number was found: check your handbook.
Tools: Grease gun, Torque wrench, Tyre pressure gauge
Air brake tanks and cylinders (dealer)
Brakes · every 2 years
Krone says the compressed air tanks must be checked and the brake cylinders serviced by a Krone service partner every 2 years.
Step-by-step
- Book the baler in with a Krone dealer to have the air tanks checked and the brake cylinders serviced.
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Main gearbox | SAE 90 GL4 | ≈16.0 L, to the middle of the sight glass |
| Packer gearbox | SAE 90 GL4 | ≈1.23 L |
| Transfer gearbox | SAE 90 GL4 | ≈1.9 L (cleaning fan version) or ≈1.7 L (knotter cleaning version) |
| Pick-up gearbox, top and bottom | SAE 90 GL4 | ≈0.5 L each |
| Starter aid gearbox | SAE 90 GL4 | ≈1.2 L |
| Hydraulic tank | HVLP 46 (ISO VG 46) to DIN 51524 | ≈45 L (cleaning fan version) or ≈25 L (knotter cleaning version) |
| Compressor | Engine oil SAE 10W-40 | ≈0.2 L |
| Grease | Up to NLGI 2 with EP additives, lithium complex, base oil 85–180 mm²/s at 40 °C | Central lubrication about 5 L (scan unclear) |
Specifications
| Bale size | 1,200 mm wide × 700 mm high, 1,000–3,200 mm long |
| Twine | 100–130 m/kg; spools up to 340 mm diameter and 370 mm high |
| Upper twine tension | Twine brake holds the upper twine to 100–120 N |
| Overload protection | Cam clutch from the transfer gearbox to the packer and knotter gearboxes; ratchet clutch to the pick-up gearbox; friction disc clutch on the flywheel |
| Flywheel friction clutch | Spring nuts set to X = 16.6 mm; replace discs when Y is under 50 mm |
| Main PTO shaft | 1¾ in, 6 splines, machine end |
| Tyres | Tandem 500/60R22.5 155D or 620/50R22.5 154D; guide wheels 15×6.00-6. The pressure table is jumbled in the scan: check your handbook |
| Safety chain | At least 178 kN |
Known problems
Overload devices are factory set
Don't alter the cam, ratchet or friction clutches. If one keeps tripping, switch off the PTO and clear the cause.
Never mix oils
Krone warns not to mix oils of different specs. Ask a Krone dealer before changing to a different oil.
Gearbox quantities are guides
Fill each gearbox to its level mark, not by the litre figure.
Repair guides
- Double knotter mis-ties: knots stuck on the billhook or missing (Specialist, 1–3 hours for owner checks; dealer for billhook, needle and twine disc settings): Knots stay on the billhook, twine winds round the billhook, only the upper or only the lower strand is knotted, no knot at all, or the knotter monitor shows a fault.
- Flywheel friction clutch slipping, sticking or worn (Moderate, 1–2 hours): The flywheel friction clutch slips under normal load and gets hot, or after standing it does not slip at all and a jam goes through to the gearboxes.
- Plunger or tying unit stops: cam clutch out and knotter needle shear bolt (Moderate, 1–2 hours): The plunger or tying unit stops, the cam clutch cams are pushed out of their groove, the knotter needles fall back when the clutch re-engages, or the packer does not move.
The full step-by-step guides are in Farmyard Workshop once you add your implement.
Parts list with genuine part numbers
Krone BiG Pack 870/890/1270/1290 knotter wear parts (Partao fitment lists)
Knotter and needles
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Double knotter needle | 2855902 | 1 per needle position | Wear part. Fits BiG Pack 870/890/1270/1290 per Partao |
| Knotter needle set | 2888701 | 1 set | Wear part. Fits BiG Pack 870/890/1270/1290, 80-80, 120-80 per Partao |
| Complete knotter hook (billhook) | 009545471 | 1 per knotter | Wear part. Fits 870/890/1270/1290 incl HDP, VC, XC per Partao |
| Knotter hook complete | 210013800 | 1 per knotter | Wear part. Fits BiG Pack 870/890/1270/1290 per Partao |
| Knotter tongue with roller | 9545640 | 1 per knotter | Wear part. Fits 870/890/1270/1290 and XC per Partao; Kramp KR9545640 |
| Double knot taker | 9545420 | 1 per knotter | Wear part. Fits 870 to 1290 HDP VC per Partao |
| Twine knife (double knot) | 009545390 | 1 per knotter | Wear part. Fits 1270 VC/XC, 1290 HDP/VC/XC per Partao |
| Knotter arm | 9545770 | 1 per knotter | Wear part. Fits 870/890/1270/1290 incl HDP per Partao |
Pick-up
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Pick-up tine 165 mm, right-hand | 270014570 | 1 per tine | Wear part. Krone number per Landa fitment list: BiG Pack 1270, 1270 XC, 1290, 1290 HDP, 890. Aftermarket: Landa 3506 |
| Pick-up tine, curved spring (HS pick-up) | 270050120 | 1 per tine | Wear part. Krone number per Landa list: BiG Pack 1270 HS, 1290 HS, 1290 HDP HS only |
| Pick-up tine (alternative) | 009384380 | 1 per tine | Wear part. Krone number per Landa list: BiG Pack 1270, 1290, 1290 HDP, 890 and XC |
Sources
- BiG Pack 1270 knotter needle
- Knotter knife KR009545780
- Twine knife 009545390
- Knotter tongue 9545640
- Krone BiG Pack 1270 original operating instructions 150001367_02_en-GB (01/2022): maintenance table, oils and capacities, gearboxes, friction clutch, chains, twine tension, overload protection, technical data
- Partao knotter needle 2855902
- Partao 210013800
- Partao 9545420
- Partao 2888701
- Partao 009545471
- Partao 9545770
- Landa tine 3506-pick-up-tine
- Landa tine 3501-curved-pick-up-tine
- Landa tine 3549-pick-up-tine
More from Krone.