Lely Roterra power harrow service schedule

Cultivators and power harrows · Roterra-35 (data from the Tulip Roterra-35 manual)

Covers the Lely Roterra power harrow (Lely / Tulip Roterra-35).

Every maker's service job for the Lely Roterra power harrow, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

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Service intervals

JobWhen
Tine bolt tightness checkevery 8 hours
PTO shaft greasingevery 8 hours
Pivot points greasingevery 40 hours
Change gearbox oil changeevery 400 hours
Tine and tine holder replacementevery year
Intermittent maintenance (start of season and before storage)every year

Service jobs and parts

Tine bolt tightness check

Tines · every 8 hours

Lely lists checking the tines are tight (600 Nm) as part of the maintenance after each day's work, and again at the start of the season.

Step-by-step
  1. Lower the harrow to the ground, stop the tractor and take the key out.
  2. Clean the machine.
  3. Check each Allen socket-head tine bolt with a torque wrench at 600 Nm (60 kgm).
  4. Coat the machine with a rust preventive if it will stand.

Tools: Torque wrench (to 600 Nm), Allen socket to suit

PTO shaft greasing

PTO shaft · every 8 hours

Lely: grease the PTO shaft cross joints, guard tubes and profile tubes every 8 working hours. In winter, grease the guard tubes after work so they do not freeze.

PartQtyNotesPart number
Grease1Multi-purposecheck your handbook
Step-by-step
  1. Stop the tractor and take the key out.
  2. Grease the nipples on both cross joints and the guard tubes.
  3. Pull the shaft apart and grease the profile tubes.
  4. In freezing weather, grease the guard tubes after work.

Tools: Grease gun

Pivot points greasing

General · every 40 hours

Lely: grease or oil all other pivot points every 40 working hours.

PartQtyNotesPart number
Grease1Multi-purposecheck your handbook
Step-by-step
  1. Stop the tractor and take the key out.
  2. Grease or oil every pivot: roller arms, levelling board arms, soil deflectors and the floating system.
  3. Wipe off surplus.

Tools: Grease gun, Oil can

Change gearbox oil change

Gearbox · every 400 hours

Lely: change the gearbox oil of a new machine (or a rebuilt gearbox) after about 20 working hours, then every 400 working hours, and more often in hard conditions. There is no filter.

PartQtyNotesPart number
Gear oil1ISO VG 680 (CLP 680) gear oil. Esso Spartan EP 680 or equivalent, 5.2 Lcheck your handbook
Step-by-step
  1. Let the gearbox cool: it gets very hot after long, hard work. Wear gloves.
  2. Tilt the harrow slightly forwards and put a tray in front of the gearbox.
  3. Unscrew the drain plug and let the oil run out.
  4. Refit the drain plug and fill with 5.2 L of ISO VG 680 gear oil.
  5. Check with the dipstick: the level should be between the end of the dipstick and the groove.
  6. Check the gearbox breather is clean, or pressure builds up and the seals leak.

Tools: Drain tray (10 L), Spanners, Funnel, Gloves

Tine and tine holder replacement

Tines · every year

No hour figure is given: change tines when worn. Tines and holders differ by direction of turn. The tines must trail, with the bulges at the tips facing back.

PartQtyNotesPart number
Tines1Left- and right-hand types; check your handbook or dealer for the numbercheck your handbook
Loctite 6401On the rotor shaft when fitting a tine holdercheck your handbook
Split pins1New for each holder nutcheck your handbook
Step-by-step
  1. Support the raised harrow on stands, stop the tractor and take the key out.
  2. Fit tines so they trail in the direction of turn, bulges at the tips facing back.
  3. When fitting a tine holder, put Loctite 640 on the rotor shaft. Tighten the holder nut to 250 Nm and fit a new split pin.
  4. Tighten the tine bolts to 600 Nm.
  5. Recheck the bolts after the harrow has worked a couple of hours.

Tools: Torque wrench (to 600 Nm), Allen socket, Socket for the holder nut, Stands

Intermittent maintenance (start of season and before storage)

General · every year

Lely's intermittent maintenance is done at the start of the season, before long storage and when the harrow is used hard. It covers greasing, bolt torques, the trough grease level, the gearbox breather and oil level, and the decals.

PartQtyNotesPart number
Trough grease1EP0 grease. Esso EHL 484 XC or a Ca-Li / Li grease to NLGI 0, only if the level is low. Aztec Oils match: VOLCATEC LITHIUM EP 0check your handbook
Step-by-step
  1. Grease every point in the lubrication list, plus the spring-loaded locking pins of the PTO yoke.
  2. Check the PTO shaft slides in and out easily.
  3. Check all nuts and bolts, especially the trough top lids, gearbox and bearing housings. Use the torques in the manual's table; the support tube bolts are M10 10.9: 55 Nm, M12 10.9: 95 Nm.
  4. Check the tines are at 600 Nm.
  5. Check the trough grease is 2–3 cm up from the bottom of the gears. It does not need changing, only topping up, unless soil has got in.
  6. Check the gearbox breather is clean and the oil is between the end of the dipstick and the groove.
  7. Check the rotor guard springs are stretched to about 270 mm (about 290 mm with a levelling board).
  8. Check all safety decals are present and readable.

Tools: Grease gun, Torque wrench, Rule

Oils, fluids and capacities

SystemOil or specCapacity
Change gearboxEsso Spartan EP 680, or another oil to ISO VG 680 / DIN 51517 CLP 6805.2 L
Rotor troughEsso EHL 484 XC, or a calcium-lithium or lithium grease to NLGI 0Level 2–3 cm up from the bottom of the gears
Grease points and PTO shaftMulti-purpose grease

Specifications

PTO speed540 or 1,000 rpm (change gears to suit)
Rotor speedNever above 500 rpm. Only use gear pairs listed in the manual's table
Forward speedMax 7 km/h
Tine bolt torque600 Nm (60 kgm), Allen socket-head bolts
Tine holder nut torque250 Nm (25 kgm), new split pin
Bolt torquesM10 8.8: 50 Nm; M12 8.8: 85 Nm; M16 8.8: 215 Nm; M10 10.9: 70 Nm; M12 10.9: 110 Nm
Support tube to headstock boltsM10 10.9: 55 Nm; M12 10.9: 95 Nm
Rotor guard spring lengthAbout 270 mm; about 290 mm with a levelling board
Soil deflector to tine gap0.5–1.5 cm

Known problems

Lelymatic shear-pin automats

The shear pin grades are matched to 540 or 1,000 rpm. If you change PTO speed, change the shear pins too. Their servicing is in a separate manual.

Gearbox cooling

Keep the gearbox ribs free of soil so it can cool.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your implement.

Sources

Open Farmyard Workshop

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