Lely Splendimo 165 L / 205 L / 205 HD / 240 L / 280 L / 320 L disc mowers service schedule
Mowers · Early 2000s (manual Ehn006, 2002)
Every maker's service job for the Lely Splendimo 165 L / 205 L / 205 HD / 240 L / 280 L / 320 L disc mowers, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Splendimo 165 L / 205 L / 205 HD / 240 L / 280 L / 320 L disc mowers for freeVersions: Splendimo 165 L (4 discs); Splendimo 205 L / 205 HD (5 discs); Splendimo 240 L (6 discs); Splendimo 280 L (7 discs); Splendimo 320 L (8 discs, rubber block breakback)
Service intervals
| Job | When |
|---|---|
| Gearbox oil change | every 250 hours |
| Mower element grease change | every 500 hours |
| Knife and knife bolt check | every year |
| Start-of-season and pre-storage checks | every year |
Service jobs and parts
Gearbox oil change
Gearbox · every 250 hours
Lely: first change after about 30 hours on a new mower or new gearbox, then every 250 hours, and more often in hard conditions. There is no filter.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Transmission oil GX 85W-140 | 1 | 0.8 L total: part A 0.4 L, part B 0.4 L | check your handbook |
Step-by-step
- Stop the PTO and engine, take the key out and wait until the discs have stopped.
- Fold the cutterbar up and drain through the drain plugs on the side of the gearbox.
- Lower the cutterbar onto level ground.
- Fill part A (round section) with 0.4 L, to the rim of the lower drain/fill hole.
- Fill part B (straight section) with 0.4 L, to halfway between the dipstick marks.
- Check the gearbox for leaks at each service.
Tools: Drain tray, Spanners, Funnel
Mower element grease change
Gearbox · every 500 hours
The Splendimo L cutterbar runs on grease, not oil. Lely: replace it every 500 hours or 1,000 hectares, with exactly 95 g per element: the wrong amount overheats it.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease NLGI 0 | 1 | 95 g per element, Shell Alvania WR 0 or a calcium-lithium/lithium soap grease. Aztec Oils match: VOLCATEC LITHIUM EP 0 | check your handbook |
| Loctite 243 | 1 | For the fillister head screws | check your handbook |
| Split pins | 1 | For the castellated nuts | check your handbook |
Step-by-step
- Stop the PTO and engine, take the key out and wait until the discs have stopped.
- Take off the mower disc, then the bearing housing, keeping its shims with it. Refit each housing to its own element.
- Scrape out the old grease. Do not use solvent: it attacks the seals and washes out bearing grease.
- Weigh in 95 g of NLGI 0 grease.
- Refit the bearing housing (screws with Loctite 243 at 39 Nm) and line its hub up with the next element.
- Check the O-ring is in the pressure piece, refit the disc and tighten the castellated nut to at least 150 Nm, then on to the next split pin hole (up to 250 Nm). The pin must not stick up above the pressure piece.
Tools: Torque wrench (to 250 Nm), Scales, Spatula (no solvent)
Knife and knife bolt check
Blades and skids · every year
Lely lists knives, discs and wear plates in its intermittent maintenance at the start of the season, before storage and when used heavily. Knives come in left and right versions and must be changed in pairs.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Knife, straight, right-hand | 2 | Genuine Lely, listed by Partao as the right-hand knife for Splendimo 240 / 280 / 320 / 360 | 2322514990 |
| Knife, straight, left-hand | 2 | Genuine Lely, 95 x 51 x 4 mm, 19 mm hole, listed by Partao for Splendimo 240 / 280 / 320 / 360. Hand taken from the listing title; check against your old knife | 2322514980 |
| Knives | 2 | Per disc, in pairs, LH or RH. Genuine Lely: check your parts book | check your handbook |
| Self-locking nuts | 1 | New every time | check your handbook |
| Knife bolts | 1 | If worn or damaged. Check your parts book | check your handbook |
Step-by-step
- Lower the mower, stop the PTO and engine, take the key out and wait until the discs have stopped.
- Check the knives, discs and wear plates for wear and damage.
- Knives have two edges: turn a worn one over to use the other edge.
- Change knives in pairs on a disc. Looking in the direction of rotation, the front of the cutting edge must face down.
- Replace worn or damaged bolts and nuts, and always use new self-locking nuts.
- Tighten to 50–60 Nm.
Tools: Torque wrench (to 60 Nm), Spanners, Gloves
Start-of-season and pre-storage checks
Storage · every year
Lely's intermittent maintenance, due at the start of haymaking, before long storage and in heavy use.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| V-belts | 1 | If worn. Genuine Lely: check your parts book | check your handbook |
Step-by-step
- Stop the PTO and engine, take the key out and wait until the discs have stopped.
- Grease the PTO shaft and its profile tubes, the yoke locking pins and the gearbox pivot bearings. Fold the cutterbar up a few times and grease again.
- Grease or oil all other pivots and put a few drops of oil on the breakback cams.
- Check the PTO shaft slides freely.
- Check the breakback spring pretension is 160 mm (320 L: rubber block at 95 mm).
- Check each V-belt deflects about 10 mm under 70 N.
- Check the bearing plate bolts at 330 Nm, and all other bolts, especially those holding the skids and wear plates.
- Check the gearbox for leaks.
Tools: Grease gun, Oil can, Torque wrench, Spring balance or rule
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Gearbox | Transmission oil GX 85W-140 | 0.8 L (part A 0.4 L, part B 0.4 L) |
| Mower elements (cutterbar) | Grease NLGI 0, calcium-lithium or lithium soap (Shell Alvania WR 0) | 95 g per element |
| Grease points and PTO shaft | Grease |
Specifications
| Working width | 165 L: 1.65 m; 240 L: 2.40 m; 280 L: 2.80 m; 320 L: 3.20 m |
| Discs and knives | 165 L 4/8; 205 5/10; 240 L 6/12; 280 L 7/14; 320 L 8/16 |
| Power needed | 165 L 24 kW; 240 L 30 kW; 280 L 33 kW (44 hp); 320 L 37 kW |
| Weight | 165 L 398 kg; 240 L 525 kg; 280 L 575 kg; 320 L 625 kg |
| PTO speed | 540 rpm |
| Knife bolt torque | 50–60 Nm, new self-locking nuts |
| Disc castellated nut | 150–250 Nm, with split pin |
| Bearing plate bolts | 330 Nm |
| Breakback spring | Pretension 160 mm; 320 L rubber block compressed to 95 mm |
| V-belt tension | About 10 mm deflection under 70 N |
Known problems
Grease, not oil, in the cutterbar
The Splendimo L elements take 95 g of NLGI 0 grease each. Overfilling or using oil makes them overheat.
Castellated nut split pin
The disc nut split pin must not stand above the pressure piece, or it can be knocked out.
Repair guides
- Knives, knife bolts and disc nuts (Easy, 30 minutes to 2 hours): Poor cut, worn or damaged knives, loose knife bolts, or a loose disc.
- Cutterbar overheating or noisy: element grease and element replacement (Hard, Grease change about 1 hour per element; cutterbar strip a full day): A mower element runs hot or is noisy, grease leaks from an element, or an element is damaged after a strike.
- Breakback not holding and V-belt tension (Easy, 30 minutes): The cutterbar breaks back too easily or will not relock, or the V-belts slip.
The full step-by-step guides are in Farmyard Workshop once you add your implement.
Parts list with genuine part numbers
Wear parts per Partao (Lely genuine listings), Splendimo 280
Wear parts
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Blade (95 x 51 x 4 mm, 19 mm hole) | 1753611130 | per blade | Wear part. Genuine per Partao; fitment codes include 280 and 280 PC |
| Blade holder | 4104811690 | per blade position | Wear part. Genuine per Partao; fitment names Splendimo 280 and 280 PC |
| Blade bolt M16 x 50 | 4122002901 | 1 per blade | Wear part. Genuine per Partao; fitment names Splendimo 280 |
| Blade bolt | 0917124200 | 1 per blade | Wear part. Genuine per Partao; fitment names Splendimo 280 (check against book which bolt is on your cutter bar) |
| Blade nut | 4122014740 | 1 per bolt | Wear part. Per Partao/Kramp, OEM number 4122014740; fitment names Splendimo 280 |
| Blade retainer M10 x 32 | 4120101410 | 1 per blade | Wear part. Lely OEM number per Sparex S.79694; suitable-for names Lely Splendimo (all sizes) and 280 (320 PC covered by 'Splendimo' only) |
| Mower blade LH, twisted, 120 x 48 x 4 mm, hole 18.5 mm | 4120114730 | per LH blade | Wear part. Lely OEM number per Sparex S.77074; names Lely Splendimo and Optimo (no size given). Check against book |
Sources
- Lely knife 2322514980
- Lely knife 2322514990
- Lely Splendimo 165 L to 320 L operator's manual Ehn006 (2002): technical data, intermittent maintenance, torques, gearbox oil, mower element grease, knives, breakback, V-belts
- Blade 1753611130
- Holder 4104811690
- Bolt 4122002901
- Bolt 0917124200
- Nut 4122014740
- Sparex S.79694
- Sparex S.77074
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