Major Vacuum slurry tankers: Standard service schedule
Slurry and muck · Manual with spare parts list dated 18/07/2019 (Major Equipment, Ballyhaunis / Heysham). Older tankers: check your handbook
Covers the Major Vacuum slurry tankers: Standard (1150–2000 gal), LGP, Alpine, Challenger and Tandem (including 2050 and 2600 gal).
Every maker's service job for the Major Vacuum slurry tankers: Standard, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Vacuum slurry tankers: Standard for freeVersions: Standard 1150 / 1500 / 1700 / 2000 gal (wheel nuts 270 N·m); 2050+ gal LGP, Alpine, Challenger, Tandem (wheel nuts 550–600 N·m)
Service intervals
| Job | When |
|---|---|
| Pump oil reservoir and drip feed check | every 10 hours |
| Flush the pump with diesel after each working day | every 10 hours |
| Drain the air brake tank | every 40 hours |
| Swivel hitch grease | every 80 hours |
| Vacuum pump gearbox oil change | every 300 hours or every year |
| Wheel nuts and hub end float | every month |
| PTO shaft lubrication | every month |
| Axle grease points and slack adjusters | every 6 months |
| Cut-out valve and ball | every year |
| Lay-up and tank wash | every year |
| Hub strip, repack and brake lining check | every 2 years |
Service jobs and parts
Pump oil reservoir and drip feed check
Pump · every 10 hours
Major: check the pump oil level in the reservoir and the drip feed every day. Set the drip feed to about one drop every three seconds as Major's start-up notes say. Use vacuum pump oil or new mineral oil ISO VG 100 (SAE 30). Never use transmission, hydraulic, gear, brake, vegetable or used oil.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Vacuum pump oil | 1 | ISO VG 100 (SAE 30) mineral oil, new only. Reservoir quantity: check your handbook. Aztec Oils match: MANUTEC VACUUM PUMP M 46 | check your handbook |
Step-by-step
- Look at the sight glasses to confirm oil is circulating and the reservoir is above the minimum mark.
- Top up with new oil only.
- With the pump running, watch the drip feed and adjust it to about one drop every three seconds.
Tools: Funnel, Clean oil can, Rag
Flush the pump with diesel after each working day
Pump · every 10 hours
Major: flush the pump after every working day to protect the vanes. Suck about 1 litre of diesel in through the air intake with the pump on the pressure setting, then suck in a little reservoir oil to coat the pump and stop rust.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Diesel | 1 | About 1 L per flush | check your handbook |
Step-by-step
- With the pump on the pressure setting, suck about 1 litre of diesel in through the air intake.
- Then suck in a small amount of reservoir oil to lubricate the pump.
- If the tanker will stand unused for a long time, remove the hose between the pump and the tank so gas does not reach the pump and rust it.
Tools: Clean container for the diesel
Drain the air brake tank
Brakes · every 40 hours
Major's maintenance schedule includes draining the air brake tank (if fitted) and tightening the wheel nuts. The schedule columns are initially, 8 h, 40 h and 160 h; this entry uses 40 hours.
Step-by-step
- Open the drain valve under the air tank until no water comes out, then close it.
Swivel hitch grease
Chassis · every 80 hours
Major: grease the swivel-type hitch every 80 hours of work, check the hitch eye for wear weekly, and do not exceed the maximum speed as it wears the part and can fail.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| EP2 grease | 1 | Lithium soap EP2. Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Grease the swivel hitch.
- Check the hitch eye for wear.
Tools: Grease gun
Vacuum pump gearbox oil change
Gearbox · every 300 hours or every year
Major: change the oil in the vacuum pump gearbox (and Garda pump gearbox) after the first 50 working hours, then every 300 hours, using ISO VG 460 oil. The pump makers' own text says first change at about 100 hours; use Major's 50. There is no filter. Check the level at the see-through plug at the front of the pump.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Pump gearbox oil | 1 | ISO VG 460 oil. Quantity not given: check your handbook | check your handbook |
Step-by-step
- Disconnect the PTO and park on level ground.
- Put the tray under the gearbox, remove the drain plug and let it drain.
- Refit the drain plug and fill through the filler plug at the top until the oil is up to the top of the see-through level plug.
- Refit the filler plug. Dispose of the old oil properly.
Tools: Drain tray (5 L), Spanners, Funnel, Rag
Wheel nuts and hub end float
Axles · every month
Major: check the wheel nuts every 7 days or 1,000 km, whichever is sooner, and daily for the first week on a new tanker. Torque is 270 N·m on standard 1150–2000 tankers and 550–600 N·m on LGP, Alpine, Challenger and Tandem tankers. Check hub end float at 5,000 km and every 15,000 km.
Step-by-step
- Tighten the wheel nuts in sequence to the torque for your model.
- Check the hub end float is 0.05–0.15 mm. If it is not, spin the wheel, tighten the adjusting nut until you feel resistance, back it off two to three flats, fit the lock washer and tighten the lock nut to 373 N·m.
- Check the tyre pressures when cold.
Tools: Torque wrench (to 600 N·m), Wheel brace
PTO shaft lubrication
PTO shaft · every month
Major: oil the PTO shaft with a brush and lubricating oil once a month and grease the universal joints and profiles regularly.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | Lithium EP2 grease for the joints. Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Pull the PTO shaft apart, clean the profiles and grease them.
- Grease the universal joints and guard bearings.
- Brush lubricating oil onto the shaft.
Tools: Grease gun, Brush, Oil can
Axle grease points and slack adjusters
Axles · every 6 months
Major's axle guide: lubricate all grease points after the first 300 miles (500 km), then every 10,000 miles (15,000 km), with lithium soap EP2 grease, and lubricate the slack adjusters. The manual counts in distance not hours, so this entry uses six months.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| EP2 grease | 1 | Lithium soap EP2 grease. Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Grease every axle grease point and the slack adjusters.
- Do not grease at high pressure into the hubs; it can damage the seals.
- Check the brake linings for wear and the cam shafts for sticking.
Tools: Grease gun
Cut-out valve and ball
Pump · every year
Major: check the cut-out valves protecting the pump work, make sure the balls are not soft or spongy, and replace the small ball every 12 months. Also check the over-pressure and vacuum relief valves work (yearly or after slurry gets in).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Cut-out valve small ball | 1 | Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Remove the cut-out valve and inspect the balls.
- Replace the small ball, and any ball that is soft or spongy.
- Check the relief valves open at their set points: vacuum −0.80 bar and pressure 1 bar.
Tools: Spanners, Rag
Lay-up and tank wash
Storage · every year
Major: if the tanker will stand a long time, flush the pump with diesel, lubricate it with oil only, and remove the hose between pump and tank. Never enter the tank without proper confined-space precautions.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Diesel | 1 | For flushing the pump | check your handbook |
Step-by-step
- Wash the outside and flush the tanker with clean water.
- Flush the pump with diesel, then oil only.
- Remove the pump-to-tank hose. Grease all grease points.
- Leave the tank hatch open to ventilate. Do not enter a slurry tank without a proper confined-space procedure.
Tools: Pressure washer
Hub strip, repack and brake lining check
Brakes · every 2 years
Major: every 30,000 miles (50,000 km), remove the hubs, check the brake linings and anchor pins, clean out the old grease, repack the bearings with fresh grease (hub 400 g, hub cap 200 g), check the grease seals and reset the end float. Brake linings must be replaced as a complete set and need up to 1,000 km to bed in. The manual counts in distance, so this entry uses 24 months.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| EP2 grease | 1 | Lithium soap EP2 grease: about 400 g per hub and 200 g per hub cap. Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
| Hub grease seal | 1 | Major recommends fitting new seals. Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Jack under the axle close to the wheel and support the tanker on stands.
- Remove the wheel and hub. Check the brake linings are above the wear line, and the anchor pins and cam rollers move freely.
- Wash the bearings, never spin them dry, and check for pitting, corrosion or flaking.
- Repack with fresh EP2 grease without overfilling and fit new seals.
- Set the end float to 0.05–0.15 mm and lock nut to 373 N·m.
Tools: Axle stands, Torque wrench, Bearing puller, Cleaning tank
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Vacuum pump oil tank (drip feed) | Vacuum pump oil, or new mineral oil ISO VG 100 (SAE 30). Never transmission, hydraulic, gear, brake, vegetable or used oil | Check your handbook (see the pump table) |
| Vacuum pump gearbox (M, MA, K, KA, D versions) and Garda pump gearbox | ISO VG 460 oil | Check your handbook |
| Axle hubs and grease points | Lithium soap EP2 grease. Major lists Shell Retinax LX2, Mobil HP 222, Castrol LMX, Esso Unirex EP2, BP Energrease LC2 | Hub 400 g, hub cap 200 g |
| PTO shaft | Lubricating oil on a brush (monthly) and grease on the profiles |
Specifications
| Wheel nut torque | Standard 1150–2000: 270 N·m (200 ft·lb). LGP, Alpine, Challenger, Tandem: 550–600 N·m (550 ft·lb in Major's table) |
| Tyre pressure | Most models 2 bar (29 psi). Challenger and Tandem have higher figures for some axles: see the table in your handbook |
| Hub bearing end float | 0.05–0.15 mm, tapered roller bearings |
| Hub lock nut torque | 373 N·m (275 ft·lb) |
| Vacuum / pressure limits | Vacuum relief set at −0.80 bar; pressure relief set at 1 bar; maximum 1.5 bar relative |
| Pump running in | First 30 hours at 20% less load |
Known problems
Slurry gas
Major repeats the warning: slurry gases can kill instantly. Never work alone, never go into a tank, and keep people and animals away from mixing.
Wrong pump oil
Never put transmission, hydraulic, gear or used oil in the pump oil reservoir. Use vacuum pump oil or new ISO VG 100 (SAE 30) mineral oil only.
Repair guides
- Vacuum pump care: oil, drip feed and the diesel flush (Major tankers) (Moderate, 30 minutes): Pump losing vacuum, noisy or seizing, rust after standing, or oil level low.
- Pump gearbox oil: first change and 300-hour change (Major tankers) (Easy, 30 minutes): Gearbox noise or heat, oil low at the sight plug, or the 50-hour first change due.
- Wheel nuts, hub end float and hub repack (Major tankers) (Hard, 2–3 hours per hub): Wheel wobble or noise, hot hubs, grease leaking from seals, brake drag or weak brakes.
- Cut-out valves, relief valves and the small ball (Major tankers) (Moderate, 1 hour): Slurry reaching the pump, pump flooding, valves sticking, or the yearly valve check is due.
The full step-by-step guides are in Farmyard Workshop once you add your implement.
Parts list with genuine part numbers
Major Equipment Agri, LGP, Alpine, Challenger and Tandem tankers manual (2019), spare parts section: standard, LGP and Alpine tanker lists; plus Major Equipment operator manual and parts list, Agri/LGP/Alpine/Challenger/Tandem tankers, 2019 (pages 58-84 used); fitted pump size varies by tanker, check yours
Standard slurry tanker (1150, 1500, 1700, 2000)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Valve handle assembly | 260900 | 1 | |
| Top trap cap | 5000444A | 1 | |
| Top trap cage | 5000444B | 1 | |
| Mushroom | 5000441 | 1 | |
| FLOAT BALL (DIA 120mm) | 3746120 | 1 | |
| SEAL BALL (DIA 100mm) | 3745100 | 1 | |
| “o” ring | OM022/6 | 1 | |
| 6” pipe flange seal | 3722161 | 1 | |
| 80mm HOSE (BLACK) | 5000801 | 1 | |
| 6” pivot coupling | 6PQC-001 | 1 | |
| 6” male connection | OM028/6 | 1 | |
| Pump handle remote link | SH6 | 1 | |
| Pump handle linkage | SH7 | 1 | |
| 20” back door | SV13 | 1 | |
| 6” hose bracket | SV2 | 8 | |
| Standard tank stand | TK-DSA | 1 | |
| Drawbar stand pivot pin | TK-DSB | 1 | |
| Drawbar pivot pin | TK-PIN | 1 | |
| Pto stand 11/13/16/20 tanker | TK-PTS001 | 1 | |
| Suspension drawbar fab | TK-SDBR | 1 | |
| 1 1/2” hex nipple | 3772246 | 1 | |
| 6” flange blank seal | 3722160 | 3 | |
| Dia 3” Sight Glass | 3770030 | 2 | |
| 1/2”-1/4” reducer nipple | 3772002 | 1 | |
| 1 1/4” bung | 3772022 | 1 | |
| “o” ring | 4716601 | 4 | |
| 5/8”x2” FINE BOLT | 58x2FBZP | 12 | |
| 1 1/2”-1/2” bsp tee | 7772201 | 1 | |
| Two bolt hose clamp | AD86-95 | 2 | |
| Mec 8000 handle | AM60 | 1 | |
| 6” spring return ram | HA1 | 1 | |
| Triangle reflector | LC2700 | 2 | |
| Lamp | LC360 | 2 | |
| Pto powered vac pump | MEC8000 | 1 | |
| DIA 105x75 BUFFER | MOT75 | 2 | |
| Tank buffre spring | MOT75-SPRG-01 | 2 | |
| 6” gate valve | R1716/6 | 1 | |
| Brass rod (6”) | 4719600 | 1 | |
| Gate valve fork | 4716607 | 1 | |
| 6” dome valve tongue | 4716604 | 1 | |
| Safety valve | R1727 | 1 | |
| 1/4” press” gauge 3 bar max | R1765 | 1 | |
| Pump handle mount | SH4 | 1 | |
| 20” door seal | SV13A | 1 | |
| 6” pipe flange blank | 3722170 | 3 | |
| Std tanker brake ram | QV70 | 1 | |
| Handbrake plate | 20090B-01 | 1 | |
| Std tanker handbrake | MG165F1 | 1 | |
| Handbrake cable | STW10-HB | 1 | |
| Brake cable | STW10-BR | 1 | |
| DIA 8mm WIRE ROPE GRIP | STW10G | 8 | |
| 1/4” m/m connector | EMM14 | 1 | |
| DIA 50.5-54mm INSERT | 111070 | 4 | |
| Pto guard (extended oval) | 190.000.545 | 1 |
LGP tanker
| Part | Part number | Qty | Notes |
|---|---|---|---|
| 2400 lgp tank | 2400LGP-TK | 1 | |
| Cable location bar | 2TKBC-2 | 1 | |
| 80mm HOSE (BLACK) | 5000801-1 | 1 | |
| 80mm HOSE (BLACK) | 5000801-2 | 1 | |
| Change-over handle (9000) | AM50-9000 | 1 | |
| Brake bar | LGP-ABB | 1 | |
| Tanker handbrake | MG165F1-A | 1 | |
| Side fill complete (lh) | R1716-6S | 1 | |
| Side fill complete (rh) | R1716-6SH | 1 | |
| 30.5" Back Door for 29" Tube | SV305-S | 1 | |
| Standard tank stand | TK-DSA | 1 | |
| Dbar stand pivot pin | TK-DSB | 1 | |
| Drawbar pivot pin | TK-PIN | 1 | |
| Swivel eye drawbar | TK-SDBR-SE | 1 | |
| 6" male connection | OM028-6N | 1 | |
| 6" flange blank seal | 3722160 | 2 | |
| Lgp axle | S-MAJOR-007 | 1 | |
| 29" door seal | SV16A | 1 | |
| 100mm PIPE FLANGE SEAL | TA-ST100-03 | 2 | |
| Axle plate | AXL2-PL | 2 | |
| 100mm PIPE FLANGE BLANK | TA-ST100-02 | 2 | |
| Pto stand (tanker) | TK-PTS001 | 1 | |
| 28" mudguard | TK-SMU28-66-G | 2 | |
| Cable mount | TA-HCM04 | 1 | |
| Lgp light bracket (lh) | TA-LGPLITL | 1 | |
| Lgp light bracket (rh) | TA-LGPLITR | 1 | |
| 6" pipe flange blank | 3722170 | 2 | |
| 6" hose bracket | SV2 | 10 | |
| 1 1/2" bsp plug | 112_PLUG | 1 | |
| 1/2"-1/4" reducer nipple | 3772002 | 1 | |
| 1 1/2"-1/2" bsp tee | 3772201 | 1 | |
| 1 1/2" nipple | 3772246 | 1 | |
| Two bolt hose clamp | AD86-95 | 4 | |
| Brake displacement ram | DIS30110 | 2 | |
| 6" spring return ram | HA1 | 1 | |
| Overflow trap | R1336-80 | 1 | |
| 6" dome gate valve | R1706-6 | 1 | |
| Safety valve1 1/2" bsp | R1727 | 2 | |
| 1/4" press' gauge 3 bar max | R1765 | 1 | |
| Rubber buffer | SO700 | 2 | |
| Brake ram spring | SPR3-5-180 | 4 |
Alpine tanker
| Part | Part number | Qty | Notes |
|---|---|---|---|
| 2300 alp tank | 2300ALP-TK | 1 | |
| Cable location bar | 2TKBC-2 | 1 | |
| 80mm HOSE (BLACK) | 5000801-2 | 1 | |
| 80mm HOSE (BLACK) | 5000801-3 | 1 | |
| Alpine axle | ALP-AX-01 | 1 | |
| Slack adjuster | ALP-AX-20 | 2 | |
| Change-over handle (9000) | AM50-9000 | 1 | |
| Tanker handbrake | MG165F1-A | 1 | |
| Side fill complete (lh) | R1716-6S | 1 | |
| Side fill complete (rh) | R1716-6SH | 1 | |
| 30.5" Back Door for 29" Tube | SV305-S | 1 | |
| Standard tank stand | TK-DSA | 1 | |
| Dbar stand pivot pin | TK-DSB | 1 | |
| Drawbar pivot pin | TK-PIN | 1 | |
| Swivel eye drawbar | TK-SDBR-SE | 1 | |
| 6" male connection | OM028-6N | 1 | |
| 6" flange blank seal | 3722160 | 2 | |
| 9000 PUMP PTO 540rpm | MEC-9000-M | 1 | |
| 29" door seal | SV16A | 1 | |
| 100mm PIPE FLANGE SEAL | TA-ST100-03 | 2 | |
| Alpine galv mudguard | ALP-MUD01G | 2 | |
| 100mm PIPE FLANGE BLANK | TA-ST100-02 | 2 | |
| Pto stand (tanker) | TK-PTS001 | 1 | |
| Cable mount | TA-HCM04 | 1 | |
| Lgp light bracket (lh) | TA-LGPLITL | 1 | |
| Lgp light bracket (rh) | TA-LGPLITR | 1 | |
| 6" pipe flange blank | 3722170 | 2 | |
| 6" hose bracket | SV2 | 10 | |
| 1 1/2" bsp plug | 112_PLUG | 1 | |
| 1/2"-1/4" reducer nipple | 3772002 | 1 | |
| 1 1/2"-1/2" bsp tee | 3772201 | 1 | |
| 1 1/2" nipple | 3772246 | 1 | |
| DIA 1824x800mm | 800-60R34 | 2 | |
| Two bolt hose clamp | AD86-95 | 4 | |
| DIA 30x110x DIA 14 | DIS30110-C1 | 2 | |
| 6" spring return ram | HA1 | 1 | |
| Overflow trap | R1336-80 | 1 | |
| 6" dome gate valve | R1706-6 | 1 | |
| Safety valve1 1/2" bsp | R1727 | 2 | |
| 1/4" press' gauge 3 bar max | R1765 | 1 | |
| Rubber buffer | SO700 | 2 |
Vacuum pump vanes
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Vane, MEC 5000 (300 x 46.5 x 6.3 mm) | AM7 | per pump set | Wear part |
| Vane, MEC 6500 (370 x 46.5 x 6.3 mm) | AMEC7 | per pump set | Wear part |
| Vane, MEC 8000 (450 x 46.5 x 6.3 mm) | AME7 | per pump set | Wear part |
| Long life blade, MEC 9000 | 4070113192 | 5 per pump | Wear part |
| Long life blade, MEC 11000 | 4070113193 | 5 per pump | Wear part |
| Long life blade, MEC 13500 | 4070113194 | 5 per pump | Wear part |
Vacuum pump
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Oil seal | 5030300032 | 1 | Wear part |
| Oil seal | 5030300013 | 1 | Wear part |
| Oil seal | 5030300041 | 2 | Wear part |
| Flange gasket, MEC 9000/11000/13500 | 4030108048 | 1 | Wear part |
| Gearbox cover gasket, MEC 9000/11000/13500 M | 4030108049 | 1 | Wear part |
| Ball bearing | 5012107010 | 1 | Wear part |
| Ball bearing | 5012107006 | 1 | Wear part |
Axle (single, Granning type, Alpine and LGP)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Hub cap O-ring | 20001 | 2 | Wear part |
| Hub bearing | 20002 | 4 | Wear part |
| Hub oil seal 108 | 20013 | 2 | Wear part |
| Brake shoe assembly, 420 x 180 Quickfit | 61157P | 4 | Wear part |
| Slack adjuster, manual, 10 spline | 30015 | 2 | Wear part |
| Camshaft grease seal | 61056 | 4 | Wear part |
| Camshaft bush | 61055 | 2 | Wear part |
| Anchor pin bush | 20067 | 4 | Wear part |
| Anchor pin | 61171 | 4 | Wear part |
| Return spring | 61140 | 2 | Wear part |
| Cam roller | 61235 | 4 | Wear part |
Steered tandem axle (heavy duty)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Brake shoe, bare, 420 x 180 | 733XC05 | per shoe | Wear part |
| Brake lining 420 x 180 | 734XA01 | per shoe | Wear part |
| Brake drum 420 x 180 | 66LXA1001 | 2 | Wear part |
| Automatic slack adjuster | 7632601 | 1 | Wear part |
| Hub grease seal 109/067 | 5531091 | 2 | Wear part |
| Hub grease seal 096/156 | 5441561 | 2 | Wear part |
| Hub bearing 33118 | 59133118 | 2 | Wear part |
| Hub bearing 33213 | 59133213 | 2 | Wear part |
Sources
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