Manitou MT 1335 EASY 75D service schedule
Manitou MT telehandlers · c.2016-2019 (Stage IIIB, S1). Later Stage IV / V machines may differ: check your handbook.
Covers the Manitou MT 1335 EASY 75D (ST3B S1; same manual as MT 835 and MT 1135).
Every maker's service job for the Manitou MT 1335 EASY 75D, counted in hours, with the oils, filters and parts each one needs. Add your telehandler to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your MT 1335 EASY 75D for freeService intervals
| Job | When |
|---|---|
| Engine oil and filter change | every 500 hours or every year |
| Front and rear axle differential oil | every 500 hours or every year |
| Fuel filter and pre-filter | every 1,000 hours |
| Engine air filter cartridge | every 1,000 hours |
| Gearbox oil and filter | every 1,000 hours |
| Hydraulic return filter | every 1,000 hours |
| Wheel reducer oil | every 1,000 hours |
| Alternator belt | every 1,000 hours |
| Hydraulic oil, breather, strainer and brake accumulator filter | every 2,000 hours or every 2 years |
| Coolant change | every 2,000 hours or every 2 years |
Service jobs and parts
Engine oil and filter change
Engine · every 500 hours or every year
Manitou lists the engine oil drain and filter at 500 hours or every year. A warning shows at 480 hours and the counter is reset in the XPRT menu afterwards.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 10W-40. Manitou Evology 10W-40 API CJ-4 / ACEA E9, 9 L. Manitou oil references in the manual include 546221 and 894257. Aztec Oils match: EMPROTEC XHPD 10W-40 | check your handbook |
| Engine oil filter | 1 | Genuine Manitou | 799966 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Idle the engine for a few minutes, stop it. Open the bonnet, remove the access panel and screw the drain hose to the drain connector.
- Drain into a container with the filling plug removed. Change the filter and fill with oil.
- Run, check for leaks and recheck the dipstick. Reset the maintenance counter.
Tools: Drain tray, Filter wrench, Funnel
Front and rear axle differential oil
Axles · every 500 hours or every year
Manitou lists the front and rear differential oil change in the 500-hour service.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Axle oil | 2 | Special Manitou oil for immersed brakes, 7.2 L per axle | check your handbook |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- With the oil warm drain each differential, refit the drain plug and refill to the level hole.
Tools: Drain tray, Socket set
Fuel filter and pre-filter
Fuel · every 1,000 hours
Manitou lists both fuel filters at 1000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fuel pre-filter | 1 | Genuine Manitou | 799968 |
| Fuel filter | 1 | Genuine Manitou | 799967 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Clean round the filters, replace both, bleed the system and check for leaks.
Tools: Filter wrench, Container
Engine air filter cartridge
Engine · every 1,000 hours
Manitou lists the dry air cartridge at 1000 hours and the safety cartridge at 2000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Dry air filter cartridge | 1 | Genuine Manitou | 797903 |
| Safety air filter cartridge | 1 | Genuine Manitou, 2000 hours | 797904 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Open the housing and replace the main cartridge. Replace the safety cartridge at 2000 hours. Close up.
Tools: Torch
Gearbox oil and filter
Transmission · every 1,000 hours
Manitou lists the gearbox oil and the gearbox oil filter at 1000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gearbox oil | 1 | Manitou automatic transmission oil DX III G, 21.1 L | check your handbook |
| Gearbox oil filter | 1 | Genuine Manitou | 745878 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Drain the gearbox with the oil warm, change the filter, refill and check the level.
Tools: Drain tray, Filter wrench
Hydraulic return filter
Hydraulics · every 1,000 hours
Manitou lists the hydraulic return oil filter cartridge at 1000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic return oil filter cartridge | 1 | Genuine Manitou | 282526 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Release hydraulic pressure, clean the area, replace the cartridge and check for leaks.
Tools: Container, Rags
Wheel reducer oil
Axles · every 1,000 hours
Manitou lists the wheel reduction gear oil at 1000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gear oil | 4 | 80W-90 Manitou mechanical transmission oil, 0.75 L each. Aztec Oils match: TRANSMATEC EP-4 80W-90 | check your handbook |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Drain and refill each of the four reducers to the level hole.
Tools: Drain tray
Alternator belt
Engine · every 1,000 hours
Manitou lists the alternator belt at 1000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Alternator belt | 1 | Genuine Manitou | 941243 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Replace the belt and check tension.
Tools: Spanners
Hydraulic oil, breather, strainer and brake accumulator filter
Hydraulics · every 2,000 hours or every 2 years
Manitou lists the hydraulic oil at 2000 hours. A Manitou oil analysis kit (958162) can delay it, with a sample every 500 hours. The tank breather, suction strainer and brake accumulator filter are also at 2000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic oil | 1 | ISO VG 46 hydraulic oil, 115 L. Manitou references include 720184 (5 L) and 546330 (20 L). Aztec Oils match: HYDRATEC HM 46 | check your handbook |
| Tank breather | 1 | Genuine Manitou | 278288 |
| Suction strainer | 1 | Genuine Manitou: clean at 2000 hours | 52522593 |
| Brake accumulator unit filter | 1 | Genuine Manitou | 746308 |
Step-by-step
- Park on firm level ground. Lower and retract the boom, put the attachment flat on the ground, apply the parking brake, stop the engine and take the key out.
- Release pressure, drain the tank, replace the breather, clean the strainer, fit the accumulator filter and refill.
Tools: Large drain tray
Coolant change
Engine · every 2,000 hours or every 2 years
Manitou lists the cooling liquid at 2000 hours or every two years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Cooling liquid | 1 | Manitou cooling liquid -35 C, 17 L | check your handbook |
Step-by-step
- Stop the engine and let it cool.
- Drain, rinse, refill to the mark and recheck after running.
Tools: Drain tray
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Deutz TD 3.6 L4 3.6 L 4-cylinder turbo diesel, 75 hp (55.4 kW) | |
| Engine oil | 10W-40. Manitou Evology 10W-40 API CJ-4 (the chart allows 0W-20 to 15W-40 by temperature). The 500-hour page says API CI-4 / ACEA E9 | 9 L |
| Coolant | 17 L of Manitou cooling liquid -35 C. | |
| Valve clearances | Check your handbook | |
| Engine oil | Manitou Evology 10W-40, API CJ-4 / ACEA E9 | 9 L |
| Cooling system | Manitou cooling liquid -35 C | 17 L |
| Gearbox | Manitou automatic transmission oil DX III G | 21.1 L |
| Hydraulic oil tank | Manitou ISO VG 46 hydraulic oil (VG 32 to 100 by temperature) | 115 L |
| Front axle differential | Special Manitou oil for immersed brakes | 7.2 L |
| Rear axle differential | Special Manitou oil for immersed brakes | 7.2 L |
| Wheel reducers (four) | Manitou SAE 80W-90 gear oil | 0.75 L each |
| Brake circuit | Manitou mineral brake fluid (not DOT fluid) | 0.75 L |
| Fuel tank | Diesel to EN 590 | 120 L |
Specifications
| Engine power | 75 hp (55.4 kW) |
| Rated capacity | Check your handbook for your exact MT 1335 variant |
Known problems
Air conditioning belt
The compressor belt is 216125 on air-conditioned machines.
Tick columns
The maintenance chapter headings and the filter list were used for intervals.
Repair guides
- Cleaning and greasing the boom wear pads (Manitou MT 1840, MLT 625, MT 1335) (Easy, 30 to 45 minutes): Groaning, juddering or jerky boom extension and retraction, dry or scored boom sections, or the scheduled pad service is due. The pads are what the telescopic sections slide on, so a dry boom wears them quickly.
- Checking wheel nut torque and tyres (Manitou MT 1840, MLT 625, MT 1335) (Easy, 30 minutes): Loose or clicking wheel, wheel nuts that keep working loose, tyre damage, or after any wheel has been off.
- Fuel pre-filter, fuel filter and bleeding (Manitou MT 1840 and MT 1335) (Moderate, 45 minutes): Water in the pre-filter bowl, loss of power, rough running, hard starting, or after a filter change or running out of fuel.
The full step-by-step guides are in Farmyard Workshop once you add your telehandler.
Sources
More from Manitou.