New Holland D1000 / D1010 big square baler service schedule

Big square balers · 1990s (D1010 Belgium 10/93 - 07/97)

Covers the New Holland D1000 / D1010 big square baler (also D1010S silage and D1010C cutter; the parts catalogue lists the D1010 Belgium build 10/93 to 07/97, D1010S 11/95 to 07/99 and D1010C 01/97 to 05/99).

Every maker's service job for the New Holland D1000 / D1010 big square baler, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

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Service intervals

JobWhen
Knotter billhooks, knives and cleaners checkwhen needed
Needles, rollers and needle bearings checkwhen needed
Pick-up tines, reel bearings and chain checkwhen needed
Plunger knives and bearings checkwhen needed
Flywheel shear bolt and slip clutch checkwhen needed
Flywheel brake band checkwhen needed
Chains and sprockets checkwhen needed
Greasing and lubrication systemwhen needed
Gearbox oil checkwhen needed

Service jobs and parts

Knotter billhooks, knives and cleaners check

Knotters · when needed

The D1010 has four knotters. The billhook, knife, cleaner and twine disc are the wearing parts and the usual reason for missed knots. No interval is given in any source I could read: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Knotter billhook4Genuine New Holland part number from the MyCNH catalogue9838791
Billhook assembly (billhook and pins)4Genuine9838789
Knotter knife4Genuine, 48 x 27 x 2 mm9838803
Knotter cleaner4Genuine9838799
Twine disc4Genuine9838809
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Look at each billhook and knife for wear, burrs or a rounded cutting edge.
  3. Check the cleaner and twine disc move freely and the knotter shaft has no play.
  4. Renew worn parts as a set across all four knotters so they behave alike.
  5. Grease the knotter nipples.

Tools: Spanners and sockets, Grease gun, Torch

Needles, rollers and needle bearings check

Needles · when needed

Four needles carry the twine through the bale chamber. Check the needle rollers, ball joints and bushings for wear. Interval: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Needle (complete)4Genuine89838230
Needle roller4Genuine9838236
Needle roller bearing1Genuine9838254
Ball joint M24 x 2 RH4Genuine9838940
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check the needles for bends, cracks and worn twine eyes.
  3. Check the needle rollers turn and the ball joints have no slop.
  4. Grease the needle bearing nipples.

Tools: Spanners and sockets, Grease gun

Pick-up tines, reel bearings and chain check

Pick-up · when needed

The pick-up reel has 56 tines. Bent or missing tines leave crop behind, and worn reel bearings and the cam roller cause uneven lifting. Interval: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Pick-up reel tine56Genuine, replace in sets84012422
Tine spacer56Genuine136137
Cam roller4Genuine249062
Reel ball bearing16Genuine54770
Pick-up chain2Genuine84000002
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check every tine for bends and breaks.
  3. Check the reel bearings for play and the pick-up chain for wear and tension.
  4. Renew worn parts.

Tools: Spanners and sockets, Grease gun

Plunger knives and bearings check

Plunger and bale chamber · when needed

The knives and anti-wrap plates in the plunger (rod and piston) group wear with use. Check the connecting rod bearings and seals too. Interval: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Knife (plunger group)3Genuine, D101084004430
Knife (plunger group), single1Genuine84012327
Spherical roller bearing, connecting rod2Genuine9516384
Seal 85 x 100 x 94Genuine84004409
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check the knife edges for chips or wear.
  3. Check the connecting rod and plunger bearings for play and the seals for leaks.
  4. Replace worn parts and refit with the fixing bolts tightened to the handbook figure.

Tools: Spanners and sockets, Torque wrench, Feeler gauges

Flywheel shear bolt and slip clutch check

Driveline · when needed

The flywheel shear bolt protects the baler. The bolt size depends on serial number: M8 x 70 with the 8 mm bushing up to serial 4099, M10 x 75 with the 10 mm bushing from 4100. Always fit the correct bolt. Interval: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Flywheel shear bolt M8 x 70 (up to serial 4099)1Genuine120062
Flywheel shear bolt M10 x 75 (from serial 4100)1Genuine83931335
Shear bolt bushing 8 mm1Genuine84012928
Shear bolt bushing 10 mm1Genuine84058279
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check your serial number against the parts book and the bushing size.
  3. Fit only the correct bolt, never a stronger one.
  4. Check the slip clutch discs and pawls for wear.

Tools: Spanners and sockets

Flywheel brake band check

Driveline · when needed

The brake band holds the flywheel still for safe working. Check the lining and adjustment. Interval: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Brake band1Genuine, D101084000432
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check the lining for wear and the band for cracks.
  3. Check the handle and rod work smoothly and hold the flywheel.
  4. Renew the band if worn.

Tools: Spanners and sockets

Chains and sprockets check

Chains · when needed

The D1010 has several roller chains for the pick-up, packager and density system. Check wear and tension. Interval: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Roller chain 105 links (pick-up)1Genuine9837966
Roller chain 68 links (pick-up)1Genuine9837879
Roller chain 106 links (packager)1Genuine9839358
Roller chain 123 links (pick-up)1Genuine9837965
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check each chain for stiff links, wear and correct tension.
  3. Check sprocket teeth for hooked wear.
  4. Renew chains and sprockets together if worn.

Tools: Chain gauge or tape, Spanners

Greasing and lubrication system

Greasing · when needed

The baler has grease nipples and a lubrication hose system. The chart in the operator's manual gives the points and intervals: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Grease1EP2 grease. Check your handbook for the grade. Aztec Oils match: VOLCATEC LITHIUM EP 2check your handbook
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Grease every nipple on the lubrication chart.
  3. Check the lube hoses and fittings for leaks.

Tools: Grease gun

Gearbox oil check

Gearbox · when needed

The main gearbox oil grade, capacity and change interval were not found in any source I could read: check your handbook (operator's manual 6047315300 not readable free online).

PartQtyNotesPart number
Gearbox oil1Grade and quantity: check your handbookcheck your handbook
Step-by-step
  1. Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
  2. Check the level at the level plug with the baler level.
  3. Change the oil as the handbook says.

Tools: Drain tray, Funnel

Oils, fluids and capacities

SystemOil or specCapacity
Gearbox oil, hydraulics and greaseNot found in a readable source: check your handbook

Specifications

Knotters4 (D1010); the D1210 has 5
Flywheel shear boltM8 x 70 with 8 mm bushing up to serial 4099; M10 x 75 with 10 mm bushing from serial 4100
Pick-up reel tines56
Needles4
Operator's manual6047315300 (not readable free online)

Known problems

Shear bolt size changed at serial 4100

The parts book moves the flywheel shear bolt from M8 x 70 with an 8 mm bushing to M10 x 75 with a 10 mm bushing at serial 4100, so check which your baler has before ordering.

Parts list with genuine part numbers

New Holland D1010 big rectangular baler, Belgium (10/93 - 07/97), MyCNH GB parts catalogue. D1010 lines only; serial breaks as printed. D1010S (11/95 - 07/99) and D1010C cutter (01/97 - 05/99) have their own catalogue pages, not read

Wear parts

PartPart numberQtyNotes
Knotter billhook98387914Wear part. 1 per knotter, D1010 has 4 knotters
Billhook assembly (billhook and pins)98387894Wear part. Pin 84007530 and 84007529 up to serial 0088; pin 9838790 from 4089
Knotter knife 48 x 27 x 2 mm98388034Wear part
Knotter cleaner98387994Wear part
Knotter twine disc98388094Wear part
Needle, complete with roller and screw898382304Wear part. 4 on D1010 and D1010S
Needle roller9838236ARWear part
Pick-up reel tine8401242256Wear part. D1010, D1010S and D1010C
Pick-up tine spacer13613756Wear part
Pick-up guard983784527Wear part
Pick-up stripper840004502Wear part. D1010, D1010S, D1010C only
Plunger group knife, D1010840044303Wear part. Rod and piston group, D1010, D1010S, D1010C only
Plunger group knife, single, D1010840123271Wear part. D1010, D1010S, D1010C only
Plunger group knife98380852Wear part
Plough bolt M12 x 40 (knife fixing)38042030Wear part
Flywheel shear bolt M8 x 70 8.8, up to serial 4099 (8 mm bushing)1200621Shear bolt. Lock nut 86629542
Flywheel shear bolt M10 x 75 8.8, from serial 4100 (10 mm bushing)839313351Shear bolt. Lock nut 100037
Flywheel shear bolt bushing 8 mm, up to serial 4099840129281Wear part
Flywheel shear bolt bushing 10 mm, from serial 4100840582791Wear part
Flywheel brake band840004321Wear part. D1010, D1010S, D1010C
Slip clutch friction disc840265681Wear part
Slip clutch friction disc840264812Wear part
Slip clutch disc840114424Wear part
Slip clutch pawl840265723Wear part

Chains

PartPart numberQtyNotes
Roller chain, 105 links x 19.05 mm (group 19 fig. 27)98379661Wear part
Roller chain, 68 links x 19.05 mm (group 19 fig. 17)98378791Wear part
Roller chain, 106 links x 25.4 mm (group 13 fig. 22)98393581Wear part
Roller chain, 123 links x 15.88 mm (group 19 fig. 40)98379651Wear part
Chain (density presser, groups 31 and 31A fig. 27)98376381Wear part
Chain (feeder transmission, group 14 fig. 13)898392801Wear part
Chain, pick-up frame840000022Wear part

Knotters

PartPart numberQtyNotes
Knotter, complete840047754Includes all figs
Knotter arm assembly840047734Items 14, 16 to 25
Knotter assembly (items 11, 14, 15, 41, 45)98388104
Cam98387834
Roller98388024Wear part
Shaft98388074
Gear (item 7)98388154
Gear (item 12)98388134
Gear (item 27)98387874
Worm screw840043444Items 32 to 34
Spring clip (item 2)98387814
Spring clip (item 28)983878512
Stud 5/16-18 x 1-1/498387824
Lock pin 8 x 26 mm621064
Coiled pin983881212
Circlip M193006274
Circlip 0.94 mm98388084
Adjusting plate98388634
Adjusting plate (item 39)840186148
Retainer98387984
Knife support98388044
Shim 15 x 21 x 1 mm84007145AR
Shim 20 x 26 x 0.5 mm84018542AR
Belleville washer M53223568
Screw #10-32 (knife)98390488
Lube nipple, knotter98388184
Lube nipple, angled 90 degrees M632371312
Lube nipple, straight M6321204AR
Lube nipple (item 41)848149294

Knotter tripping

PartPart numberQtyNotes
Tie-rod M10 x 310, from serial 1300840214854Up to serial 0112: 89838357
Finger98383734
Spacer98383644
Finger support98383634
Spring (finger)98379893
Spring (item 26)98383591
Roller 32 x 4098383661Wear part
Roller 50 x 1798383761Wear part
Flanged bearing 25 mm98378062Wear part
Shaft840150111
Frame840006131
Yoke98383554
Arm840530751
Arm (item 44)840000331

String tautener and binding indicator

PartPart numberQtyNotes
Spring, upper 180 mm, from serial 2200840210694Up to 0105: 391151 (160 mm); up to 0621: 84014792 (170 mm)
Spring, lower98388864
Spring (item 33)983888816
Roller983823616Wear part
Gear983889516
Arm98388928
Scraper blade840326251Wear part
Guide7865638Wear part
U-bolt7993398
Support, right840001791
Support, left840001771

Needles

PartPart numberQtyNotes
Needle roller bearing 25 x 62 x 1598382541Wear part
Ball joint M24 x 2 RH98389404Wear part
Ball joint98382381Wear part
Bushing 12.5 x 30 x 43.698382401Wear part
Adjusting plate98382006
Adjusting plate (item 4)98382076
Washer 40.5 x 65 x 3 mm98382538
Sleeve98382262
Swinging drawbar, D1010 and D1010S840006031
Arm, D1010 and D1010S840006061
Support set, D1010 and D1010S840129092
Link block98382081
Circlip M403700062
Circlip M253700022
Ring, from serial 070098391918
Lube nipple M898382521
Lube nipple M8 straight621611
Lube nipple, D101098386692

Needle tripping and bale counter

PartPart numberQtyNotes
Bale counter98389381
Chain840320971
Spring (counter)98389371
Spring98382781
Sprocket (group 28)898382851
Sprocket (group 28A)840316001
Idler wheel840315981
Universal joint4314852
Gear98383031
Lever98383091

Rod and piston (plunger)

PartPart numberQtyNotes
Piston, D1010840005911D1010, D1010S, D1010C only
Anti-wrap plate (D1010 and D1210)98380861
Anti-wrap plate98380941
Anti-wrap plate98380931
Anti-wrap plate, D1010840007853
Anti-wrap plate98380911
Anti-wrap plate98380901
Anti-wrap plate98380961
Shim, D10108400448612
Shim98380838
Cylindrical roller bearing 24.5 x 6598380994Wear part
Bearing assembly 0.75 x 2.5 x 2.25 in8613252Wear part
Spherical roller bearing 55 x 100 x 25 (connecting rod)95163842Wear part
Bearing housing 100 mm, D1010840005892
Seal 85 x 100 x 9, D1010840044094Wear part
Snap ring M100, D10103700264
Spacer / thrust washer, D1010840005844
Shaft, D1010, from serial 4038840452462Up to 0137: 84000587
Connecting rod, D1010840005882
Crossrail, D1010840005861
Guide, from serial 130084022645ARUp to 0612: 84000037
Circlip M553279112
Circlip, D1010840044354
Lube nipple M63212044

Flywheel and brake

PartPart numberQtyNotes
Baler flywheel, D1010840004311D1010, D1010S, D1010C
Hub, from serial 4100840326751Up to 4099: 84032677
Bushing 55 x 70 x 50840326052Wear part
Bushing 55 x 60 x 50 (flywheel kit)840585532
Locking plate, from serial 4100840620701
Washer 56 x 80 x 595129782
Shim 0.8 mm9838834AR
Shim 0.25 mm9838835AR
Lube nipple M8621611
Brake rod98377841
Brake support98377851
Brake handle98377741Also 84021704 from serial 1500; 89837775 up to 0114

Slip clutch (03E)

PartPart numberQtyNotes
Slip clutch assembly840433831Items 1 to 18
Pressure washer840265711
Belleville spring840264851
Disc840264841
Disc840264831
Housing840264861
Input shaft840265761
Screw840265668

Pick-up

PartPart numberQtyNotes
Pick-up, complete, D1010840035651Reel, frame, drives and shields
Ball bearing 35 x 72 x 1798378421
Flanged bearing 2.83 in866200268Wear part
Sprocket98378851
Sprocket98378841
Auger, right840004481
Auger, left840004491
Frame, D1010840004371

Pick-up reel

PartPart numberQtyNotes
Cam roller, ball 38.1 x 15.92490624Wear part
Ball bearing 27.33 x 47.09 x 12.835477016Wear part
Bearing housing5469516
Cam98378001Wear part
Tine bar shaft, D1010840124004
Middle shaft, D1010840124261
Disc840124244
Key1700504
Cotter pin 5.7 x 44.4513652116
Collar clamp840198581

Feeders (15A)

PartPart numberQtyNotes
Bearing assembly 20 x 52 x 2598391232Wear part
Spherical bearing 30 x 47 x 223979271Wear part
Arm, from serial 1300840192582
Bushing, from serial 1300840192552
Shaft898391222
Bracket, from serial 1300840152192
Arm (item 21)898391492

Lubrication

PartPart numberQtyNotes
Lube hose 3.2 x 1535 mm840123074
Lube hose 3.2 x 1635 mm840123081
Lube hose 3.2 x 1065 mm840199982
Pipe 3/16 x 2500 mm84032151AR
Fitting 3/16 tube x 1/8 NPT11787AR
Connector84012310AR
Connector84012311AR

Sources

Open Farmyard Workshop

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