New Holland D1000 / D1010 big square baler service schedule
Big square balers · 1990s (D1010 Belgium 10/93 - 07/97)
Covers the New Holland D1000 / D1010 big square baler (also D1010S silage and D1010C cutter; the parts catalogue lists the D1010 Belgium build 10/93 to 07/97, D1010S 11/95 to 07/99 and D1010C 01/97 to 05/99).
Every maker's service job for the New Holland D1000 / D1010 big square baler, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your D1000 / D1010 big square baler for freeService intervals
| Job | When |
|---|---|
| Knotter billhooks, knives and cleaners check | when needed |
| Needles, rollers and needle bearings check | when needed |
| Pick-up tines, reel bearings and chain check | when needed |
| Plunger knives and bearings check | when needed |
| Flywheel shear bolt and slip clutch check | when needed |
| Flywheel brake band check | when needed |
| Chains and sprockets check | when needed |
| Greasing and lubrication system | when needed |
| Gearbox oil check | when needed |
Service jobs and parts
Knotter billhooks, knives and cleaners check
Knotters · when needed
The D1010 has four knotters. The billhook, knife, cleaner and twine disc are the wearing parts and the usual reason for missed knots. No interval is given in any source I could read: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Knotter billhook | 4 | Genuine New Holland part number from the MyCNH catalogue | 9838791 |
| Billhook assembly (billhook and pins) | 4 | Genuine | 9838789 |
| Knotter knife | 4 | Genuine, 48 x 27 x 2 mm | 9838803 |
| Knotter cleaner | 4 | Genuine | 9838799 |
| Twine disc | 4 | Genuine | 9838809 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Look at each billhook and knife for wear, burrs or a rounded cutting edge.
- Check the cleaner and twine disc move freely and the knotter shaft has no play.
- Renew worn parts as a set across all four knotters so they behave alike.
- Grease the knotter nipples.
Tools: Spanners and sockets, Grease gun, Torch
Needles, rollers and needle bearings check
Needles · when needed
Four needles carry the twine through the bale chamber. Check the needle rollers, ball joints and bushings for wear. Interval: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Needle (complete) | 4 | Genuine | 89838230 |
| Needle roller | 4 | Genuine | 9838236 |
| Needle roller bearing | 1 | Genuine | 9838254 |
| Ball joint M24 x 2 RH | 4 | Genuine | 9838940 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check the needles for bends, cracks and worn twine eyes.
- Check the needle rollers turn and the ball joints have no slop.
- Grease the needle bearing nipples.
Tools: Spanners and sockets, Grease gun
Pick-up tines, reel bearings and chain check
Pick-up · when needed
The pick-up reel has 56 tines. Bent or missing tines leave crop behind, and worn reel bearings and the cam roller cause uneven lifting. Interval: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Pick-up reel tine | 56 | Genuine, replace in sets | 84012422 |
| Tine spacer | 56 | Genuine | 136137 |
| Cam roller | 4 | Genuine | 249062 |
| Reel ball bearing | 16 | Genuine | 54770 |
| Pick-up chain | 2 | Genuine | 84000002 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check every tine for bends and breaks.
- Check the reel bearings for play and the pick-up chain for wear and tension.
- Renew worn parts.
Tools: Spanners and sockets, Grease gun
Plunger knives and bearings check
Plunger and bale chamber · when needed
The knives and anti-wrap plates in the plunger (rod and piston) group wear with use. Check the connecting rod bearings and seals too. Interval: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Knife (plunger group) | 3 | Genuine, D1010 | 84004430 |
| Knife (plunger group), single | 1 | Genuine | 84012327 |
| Spherical roller bearing, connecting rod | 2 | Genuine | 9516384 |
| Seal 85 x 100 x 9 | 4 | Genuine | 84004409 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check the knife edges for chips or wear.
- Check the connecting rod and plunger bearings for play and the seals for leaks.
- Replace worn parts and refit with the fixing bolts tightened to the handbook figure.
Tools: Spanners and sockets, Torque wrench, Feeler gauges
Flywheel shear bolt and slip clutch check
Driveline · when needed
The flywheel shear bolt protects the baler. The bolt size depends on serial number: M8 x 70 with the 8 mm bushing up to serial 4099, M10 x 75 with the 10 mm bushing from 4100. Always fit the correct bolt. Interval: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Flywheel shear bolt M8 x 70 (up to serial 4099) | 1 | Genuine | 120062 |
| Flywheel shear bolt M10 x 75 (from serial 4100) | 1 | Genuine | 83931335 |
| Shear bolt bushing 8 mm | 1 | Genuine | 84012928 |
| Shear bolt bushing 10 mm | 1 | Genuine | 84058279 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check your serial number against the parts book and the bushing size.
- Fit only the correct bolt, never a stronger one.
- Check the slip clutch discs and pawls for wear.
Tools: Spanners and sockets
Flywheel brake band check
Driveline · when needed
The brake band holds the flywheel still for safe working. Check the lining and adjustment. Interval: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Brake band | 1 | Genuine, D1010 | 84000432 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check the lining for wear and the band for cracks.
- Check the handle and rod work smoothly and hold the flywheel.
- Renew the band if worn.
Tools: Spanners and sockets
Chains and sprockets check
Chains · when needed
The D1010 has several roller chains for the pick-up, packager and density system. Check wear and tension. Interval: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Roller chain 105 links (pick-up) | 1 | Genuine | 9837966 |
| Roller chain 68 links (pick-up) | 1 | Genuine | 9837879 |
| Roller chain 106 links (packager) | 1 | Genuine | 9839358 |
| Roller chain 123 links (pick-up) | 1 | Genuine | 9837965 |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check each chain for stiff links, wear and correct tension.
- Check sprocket teeth for hooked wear.
- Renew chains and sprockets together if worn.
Tools: Chain gauge or tape, Spanners
Greasing and lubrication system
Greasing · when needed
The baler has grease nipples and a lubrication hose system. The chart in the operator's manual gives the points and intervals: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | EP2 grease. Check your handbook for the grade. Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Grease every nipple on the lubrication chart.
- Check the lube hoses and fittings for leaks.
Tools: Grease gun
Gearbox oil check
Gearbox · when needed
The main gearbox oil grade, capacity and change interval were not found in any source I could read: check your handbook (operator's manual 6047315300 not readable free online).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gearbox oil | 1 | Grade and quantity: check your handbook | check your handbook |
Step-by-step
- Stop the PTO and engine, take the key out, apply the flywheel brake and let everything stop moving before you go near the baler.
- Check the level at the level plug with the baler level.
- Change the oil as the handbook says.
Tools: Drain tray, Funnel
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Gearbox oil, hydraulics and grease | Not found in a readable source: check your handbook |
Specifications
| Knotters | 4 (D1010); the D1210 has 5 |
| Flywheel shear bolt | M8 x 70 with 8 mm bushing up to serial 4099; M10 x 75 with 10 mm bushing from serial 4100 |
| Pick-up reel tines | 56 |
| Needles | 4 |
| Operator's manual | 6047315300 (not readable free online) |
Known problems
Shear bolt size changed at serial 4100
The parts book moves the flywheel shear bolt from M8 x 70 with an 8 mm bushing to M10 x 75 with a 10 mm bushing at serial 4100, so check which your baler has before ordering.
Parts list with genuine part numbers
New Holland D1010 big rectangular baler, Belgium (10/93 - 07/97), MyCNH GB parts catalogue. D1010 lines only; serial breaks as printed. D1010S (11/95 - 07/99) and D1010C cutter (01/97 - 05/99) have their own catalogue pages, not read
Wear parts
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Knotter billhook | 9838791 | 4 | Wear part. 1 per knotter, D1010 has 4 knotters |
| Billhook assembly (billhook and pins) | 9838789 | 4 | Wear part. Pin 84007530 and 84007529 up to serial 0088; pin 9838790 from 4089 |
| Knotter knife 48 x 27 x 2 mm | 9838803 | 4 | Wear part |
| Knotter cleaner | 9838799 | 4 | Wear part |
| Knotter twine disc | 9838809 | 4 | Wear part |
| Needle, complete with roller and screw | 89838230 | 4 | Wear part. 4 on D1010 and D1010S |
| Needle roller | 9838236 | AR | Wear part |
| Pick-up reel tine | 84012422 | 56 | Wear part. D1010, D1010S and D1010C |
| Pick-up tine spacer | 136137 | 56 | Wear part |
| Pick-up guard | 9837845 | 27 | Wear part |
| Pick-up stripper | 84000450 | 2 | Wear part. D1010, D1010S, D1010C only |
| Plunger group knife, D1010 | 84004430 | 3 | Wear part. Rod and piston group, D1010, D1010S, D1010C only |
| Plunger group knife, single, D1010 | 84012327 | 1 | Wear part. D1010, D1010S, D1010C only |
| Plunger group knife | 9838085 | 2 | Wear part |
| Plough bolt M12 x 40 (knife fixing) | 380420 | 30 | Wear part |
| Flywheel shear bolt M8 x 70 8.8, up to serial 4099 (8 mm bushing) | 120062 | 1 | Shear bolt. Lock nut 86629542 |
| Flywheel shear bolt M10 x 75 8.8, from serial 4100 (10 mm bushing) | 83931335 | 1 | Shear bolt. Lock nut 100037 |
| Flywheel shear bolt bushing 8 mm, up to serial 4099 | 84012928 | 1 | Wear part |
| Flywheel shear bolt bushing 10 mm, from serial 4100 | 84058279 | 1 | Wear part |
| Flywheel brake band | 84000432 | 1 | Wear part. D1010, D1010S, D1010C |
| Slip clutch friction disc | 84026568 | 1 | Wear part |
| Slip clutch friction disc | 84026481 | 2 | Wear part |
| Slip clutch disc | 84011442 | 4 | Wear part |
| Slip clutch pawl | 84026572 | 3 | Wear part |
Chains
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Roller chain, 105 links x 19.05 mm (group 19 fig. 27) | 9837966 | 1 | Wear part |
| Roller chain, 68 links x 19.05 mm (group 19 fig. 17) | 9837879 | 1 | Wear part |
| Roller chain, 106 links x 25.4 mm (group 13 fig. 22) | 9839358 | 1 | Wear part |
| Roller chain, 123 links x 15.88 mm (group 19 fig. 40) | 9837965 | 1 | Wear part |
| Chain (density presser, groups 31 and 31A fig. 27) | 9837638 | 1 | Wear part |
| Chain (feeder transmission, group 14 fig. 13) | 89839280 | 1 | Wear part |
| Chain, pick-up frame | 84000002 | 2 | Wear part |
Knotters
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Knotter, complete | 84004775 | 4 | Includes all figs |
| Knotter arm assembly | 84004773 | 4 | Items 14, 16 to 25 |
| Knotter assembly (items 11, 14, 15, 41, 45) | 9838810 | 4 | |
| Cam | 9838783 | 4 | |
| Roller | 9838802 | 4 | Wear part |
| Shaft | 9838807 | 4 | |
| Gear (item 7) | 9838815 | 4 | |
| Gear (item 12) | 9838813 | 4 | |
| Gear (item 27) | 9838787 | 4 | |
| Worm screw | 84004344 | 4 | Items 32 to 34 |
| Spring clip (item 2) | 9838781 | 4 | |
| Spring clip (item 28) | 9838785 | 12 | |
| Stud 5/16-18 x 1-1/4 | 9838782 | 4 | |
| Lock pin 8 x 26 mm | 62106 | 4 | |
| Coiled pin | 9838812 | 12 | |
| Circlip M19 | 300627 | 4 | |
| Circlip 0.94 mm | 9838808 | 4 | |
| Adjusting plate | 9838863 | 4 | |
| Adjusting plate (item 39) | 84018614 | 8 | |
| Retainer | 9838798 | 4 | |
| Knife support | 9838804 | 4 | |
| Shim 15 x 21 x 1 mm | 84007145 | AR | |
| Shim 20 x 26 x 0.5 mm | 84018542 | AR | |
| Belleville washer M5 | 322356 | 8 | |
| Screw #10-32 (knife) | 9839048 | 8 | |
| Lube nipple, knotter | 9838818 | 4 | |
| Lube nipple, angled 90 degrees M6 | 323713 | 12 | |
| Lube nipple, straight M6 | 321204 | AR | |
| Lube nipple (item 41) | 84814929 | 4 |
Knotter tripping
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Tie-rod M10 x 310, from serial 1300 | 84021485 | 4 | Up to serial 0112: 89838357 |
| Finger | 9838373 | 4 | |
| Spacer | 9838364 | 4 | |
| Finger support | 9838363 | 4 | |
| Spring (finger) | 9837989 | 3 | |
| Spring (item 26) | 9838359 | 1 | |
| Roller 32 x 40 | 9838366 | 1 | Wear part |
| Roller 50 x 17 | 9838376 | 1 | Wear part |
| Flanged bearing 25 mm | 9837806 | 2 | Wear part |
| Shaft | 84015011 | 1 | |
| Frame | 84000613 | 1 | |
| Yoke | 9838355 | 4 | |
| Arm | 84053075 | 1 | |
| Arm (item 44) | 84000033 | 1 |
String tautener and binding indicator
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Spring, upper 180 mm, from serial 2200 | 84021069 | 4 | Up to 0105: 391151 (160 mm); up to 0621: 84014792 (170 mm) |
| Spring, lower | 9838886 | 4 | |
| Spring (item 33) | 9838888 | 16 | |
| Roller | 9838236 | 16 | Wear part |
| Gear | 9838895 | 16 | |
| Arm | 9838892 | 8 | |
| Scraper blade | 84032625 | 1 | Wear part |
| Guide | 786563 | 8 | Wear part |
| U-bolt | 799339 | 8 | |
| Support, right | 84000179 | 1 | |
| Support, left | 84000177 | 1 |
Needles
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Needle roller bearing 25 x 62 x 15 | 9838254 | 1 | Wear part |
| Ball joint M24 x 2 RH | 9838940 | 4 | Wear part |
| Ball joint | 9838238 | 1 | Wear part |
| Bushing 12.5 x 30 x 43.6 | 9838240 | 1 | Wear part |
| Adjusting plate | 9838200 | 6 | |
| Adjusting plate (item 4) | 9838207 | 6 | |
| Washer 40.5 x 65 x 3 mm | 9838253 | 8 | |
| Sleeve | 9838226 | 2 | |
| Swinging drawbar, D1010 and D1010S | 84000603 | 1 | |
| Arm, D1010 and D1010S | 84000606 | 1 | |
| Support set, D1010 and D1010S | 84012909 | 2 | |
| Link block | 9838208 | 1 | |
| Circlip M40 | 370006 | 2 | |
| Circlip M25 | 370002 | 2 | |
| Ring, from serial 0700 | 9839191 | 8 | |
| Lube nipple M8 | 9838252 | 1 | |
| Lube nipple M8 straight | 62161 | 1 | |
| Lube nipple, D1010 | 9838669 | 2 |
Needle tripping and bale counter
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Bale counter | 9838938 | 1 | |
| Chain | 84032097 | 1 | |
| Spring (counter) | 9838937 | 1 | |
| Spring | 9838278 | 1 | |
| Sprocket (group 28) | 89838285 | 1 | |
| Sprocket (group 28A) | 84031600 | 1 | |
| Idler wheel | 84031598 | 1 | |
| Universal joint | 431485 | 2 | |
| Gear | 9838303 | 1 | |
| Lever | 9838309 | 1 |
Rod and piston (plunger)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Piston, D1010 | 84000591 | 1 | D1010, D1010S, D1010C only |
| Anti-wrap plate (D1010 and D1210) | 9838086 | 1 | |
| Anti-wrap plate | 9838094 | 1 | |
| Anti-wrap plate | 9838093 | 1 | |
| Anti-wrap plate, D1010 | 84000785 | 3 | |
| Anti-wrap plate | 9838091 | 1 | |
| Anti-wrap plate | 9838090 | 1 | |
| Anti-wrap plate | 9838096 | 1 | |
| Shim, D1010 | 84004486 | 12 | |
| Shim | 9838083 | 8 | |
| Cylindrical roller bearing 24.5 x 65 | 9838099 | 4 | Wear part |
| Bearing assembly 0.75 x 2.5 x 2.25 in | 861325 | 2 | Wear part |
| Spherical roller bearing 55 x 100 x 25 (connecting rod) | 9516384 | 2 | Wear part |
| Bearing housing 100 mm, D1010 | 84000589 | 2 | |
| Seal 85 x 100 x 9, D1010 | 84004409 | 4 | Wear part |
| Snap ring M100, D1010 | 370026 | 4 | |
| Spacer / thrust washer, D1010 | 84000584 | 4 | |
| Shaft, D1010, from serial 4038 | 84045246 | 2 | Up to 0137: 84000587 |
| Connecting rod, D1010 | 84000588 | 2 | |
| Crossrail, D1010 | 84000586 | 1 | |
| Guide, from serial 1300 | 84022645 | AR | Up to 0612: 84000037 |
| Circlip M55 | 327911 | 2 | |
| Circlip, D1010 | 84004435 | 4 | |
| Lube nipple M6 | 321204 | 4 |
Flywheel and brake
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Baler flywheel, D1010 | 84000431 | 1 | D1010, D1010S, D1010C |
| Hub, from serial 4100 | 84032675 | 1 | Up to 4099: 84032677 |
| Bushing 55 x 70 x 50 | 84032605 | 2 | Wear part |
| Bushing 55 x 60 x 50 (flywheel kit) | 84058553 | 2 | |
| Locking plate, from serial 4100 | 84062070 | 1 | |
| Washer 56 x 80 x 5 | 9512978 | 2 | |
| Shim 0.8 mm | 9838834 | AR | |
| Shim 0.25 mm | 9838835 | AR | |
| Lube nipple M8 | 62161 | 1 | |
| Brake rod | 9837784 | 1 | |
| Brake support | 9837785 | 1 | |
| Brake handle | 9837774 | 1 | Also 84021704 from serial 1500; 89837775 up to 0114 |
Slip clutch (03E)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Slip clutch assembly | 84043383 | 1 | Items 1 to 18 |
| Pressure washer | 84026571 | 1 | |
| Belleville spring | 84026485 | 1 | |
| Disc | 84026484 | 1 | |
| Disc | 84026483 | 1 | |
| Housing | 84026486 | 1 | |
| Input shaft | 84026576 | 1 | |
| Screw | 84026566 | 8 |
Pick-up
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Pick-up, complete, D1010 | 84003565 | 1 | Reel, frame, drives and shields |
| Ball bearing 35 x 72 x 17 | 9837842 | 1 | |
| Flanged bearing 2.83 in | 86620026 | 8 | Wear part |
| Sprocket | 9837885 | 1 | |
| Sprocket | 9837884 | 1 | |
| Auger, right | 84000448 | 1 | |
| Auger, left | 84000449 | 1 | |
| Frame, D1010 | 84000437 | 1 |
Pick-up reel
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Cam roller, ball 38.1 x 15.9 | 249062 | 4 | Wear part |
| Ball bearing 27.33 x 47.09 x 12.83 | 54770 | 16 | Wear part |
| Bearing housing | 54695 | 16 | |
| Cam | 9837800 | 1 | Wear part |
| Tine bar shaft, D1010 | 84012400 | 4 | |
| Middle shaft, D1010 | 84012426 | 1 | |
| Disc | 84012424 | 4 | |
| Key | 170050 | 4 | |
| Cotter pin 5.7 x 44.45 | 136521 | 16 | |
| Collar clamp | 84019858 | 1 |
Feeders (15A)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Bearing assembly 20 x 52 x 25 | 9839123 | 2 | Wear part |
| Spherical bearing 30 x 47 x 22 | 397927 | 1 | Wear part |
| Arm, from serial 1300 | 84019258 | 2 | |
| Bushing, from serial 1300 | 84019255 | 2 | |
| Shaft | 89839122 | 2 | |
| Bracket, from serial 1300 | 84015219 | 2 | |
| Arm (item 21) | 89839149 | 2 |
Lubrication
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Lube hose 3.2 x 1535 mm | 84012307 | 4 | |
| Lube hose 3.2 x 1635 mm | 84012308 | 1 | |
| Lube hose 3.2 x 1065 mm | 84019998 | 2 | |
| Pipe 3/16 x 2500 mm | 84032151 | AR | |
| Fitting 3/16 tube x 1/8 NPT | 11787 | AR | |
| Connector | 84012310 | AR | |
| Connector | 84012311 | AR |
Sources
- Genuine part numbers and serial breaks from the MyCNH GB catalogue, D1010 Big Rectangular Baler (Belgium)
- Knotter billhook 9838791 fitment D1000, D1010, D1210 (reseller listing, cross-check only)
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