Polaris Ranger EV service schedule
Polaris Ranger · 2010–2022 (figures from the 2022 INTL owner's manual)
Every maker's service job for the Polaris Ranger EV, counted in hours, with the oils, filters and parts each one needs. Add your UTV to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Ranger EV for freeService intervals
| Job | When |
|---|---|
| Brake pad wear check | every 10 hours or every month |
| Battery fluid level and terminals | every 25 hours or every month |
| Parking brake cable adjustment | every 25 hours |
| General lubrication | every 50 hours or every 3 months |
| Brake fluid change | every 200 hours or every 2 years |
| Transaxle (main gearcase) oil change | every year |
| Front gearcase fluid change | every year |
Service jobs and parts
Brake pad wear check
Brakes · every 10 hours or every month
Polaris says inspect brake pad wear every 10 hours or monthly, more often in severe use; dealer job.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front brake pad kit | 2 | 2 pads per kit; HD option 2208933 | 2205949 |
| Rear brake pad kit | 1 | HD option 2208934 | 2202413 |
Step-by-step
- Park level, switch off and chock the wheels.
- Look at the pads through the calipers.
- Have worn pads replaced in axle sets by your dealer.
Tools: Torch, Jack and axle stands
Battery fluid level and terminals
Electrical · every 25 hours or every month
Polaris says check the battery fluid level, clean the terminals and re-torque the terminal nuts every 25 hours or monthly. Top up with distilled water only, after charging, unless the plates are showing.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Distilled water | 1 | Never tap water | check your handbook |
| Dielectric grease | 1 | For the terminals | 2871329 |
Step-by-step
- Wear goggles and gloves: battery acid burns.
- Check the level in every cell. If plates are exposed before charging, add water to about 3 mm above them first.
- Charge fully, then top up to 6 mm below the bottom of the fill well. Do not overfill.
- Clean the terminals and cable ends and tighten the terminal bolts to 11 N·m with an insulated spanner.
Tools: Insulated spanner, Torque wrench, Wire brush, Goggles and gloves
Parking brake cable adjustment
Brakes · every 25 hours
Polaris says inspect and adjust the parking brake cable every 25 hours; dealer job.
Step-by-step
- Check the parking brake holds on a slope; have your dealer adjust the cable if not.
Tools: Dealer job
General lubrication
Chassis · every 50 hours or every 3 months
Polaris says lubricate the fittings, pivots and cable ends every 50 hours or 3 months, and the suspension (tie rod ends, stabiliser pivots, A-arm joints) every 50 hours or 6 months.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Polaris All Season grease | 1 | 14 oz cartridge | 2871423 |
Step-by-step
- Wipe each fitting clean and grease until fresh grease shows.
- Check suspension fastener torque and cotter pins at the same time.
Tools: Grease gun, Rag
Brake fluid change
Brakes · every 200 hours or every 2 years
Polaris says change the DOT 4 brake fluid every 200 hours or 2 years, as a dealer job.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| DOT 4 brake fluid | 1 | DOT 4. Aztec Oils match: HYDRATEC DOT 4 BF | 2872189 |
Step-by-step
- Have your dealer flush and bleed the brakes with fresh DOT 4.
Tools: Dealer job
Transaxle (main gearcase) oil change
Transmission · every year
Polaris says check the transaxle lubricant every 25 hours or monthly and change it yearly.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Polaris ATV Angle Drive Fluid | 1 | 600 ml; part number not found, check your handbook | check your handbook |
Step-by-step
- Park level and remove the fill plug.
- Remove the drain plug on the lower right of the gearcase and drain. Wipe metal off the magnetic plug.
- Refit the drain plug at 19.4 N·m.
- Fill with about 600 ml, without overfilling, and refit the fill plug at 19.4 N·m.
Tools: Drain tray, Torque wrench, Syringe
Front gearcase fluid change
Transmission · every year
Polaris says check the front gearcase lubricant every 25 hours or monthly and change it yearly.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Demand Drive fluid | 1 | 150 ml | 2877922 |
Step-by-step
- Remove the fill plug and the drain plug and drain.
- Refit the drain plug at 15 N·m.
- Fill with about 150 ml and refit the fill plug at 11–13.6 N·m.
Tools: Drain tray, Torque wrench, Syringe
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Electric: 48 V AC induction motor, 30 hp peak; 8 × 12 V flooded lead-acid batteries (11.7 kWh), on-board Delta-Q charger | |
| Engine oil | No engine oil | |
| Main gearcase (transaxle) | Polaris ATV Angle Drive Fluid | 600 ml |
| Front gearcase | Polaris Demand Drive fluid | 150 ml |
| Batteries | Distilled water only | To 6 mm below the fill well |
| Brake fluid | DOT 4 | Check your handbook |
Specifications
| Motor | 48 V AC induction, 30 hp peak |
| Batteries | 8 × 12 V US12VXC in series-parallel, 48 V, 11.7 kWh |
| Charger | On-board Delta-Q; about 8 hours for a full charge |
| Dry weight | 794 kg |
| Payload | 455 kg; cargo box 227 kg |
| Towing | 567 kg |
| Tyres | 220/75-12, 137.9 kPa (20 psi) |
| Wheel nut torque | Alloy wheels 41 N·m plus 90°; steel wheels 47 N·m |
Known problems
Distilled water only
Polaris says tap water contains minerals that harm the batteries. A poorly maintained battery pack deteriorates fast.
Water after charging
Add water after charging, not before, unless the plates are showing.
Lithium models differ
This entry is for the 48 V lead-acid Ranger EV. Lithium-ion and Ranger XP Kinetic models need their own handbook.
Repair guides
- Battery pack: distilled water, cleaning and terminal torque (Easy, 45 minutes): Range falling, cells low on fluid, white or green corrosion on terminals, or warm or loose battery cables.
- Will not charge: charging set-up and charge status blink codes (Easy, 30 minutes): Charger does not start, charge status light blinking, pack not full in the morning, or charger cutting out when hot.
- Will not drive: malfunction blink codes, motor and controller (Specialist, 15 minutes for owner checks; dealer for diagnosis): Key on but the Ranger will not move, malfunction light blinking, loss of drive on a hill, or the drive cutting out when hot.
- Short range or weak battery pack: conditioning, cold and replacement (Specialist, Owner checks 30 minutes; pack replacement at the dealer): Range shorter than it used to be, especially in winter, a new pack that seems weak, or a pack that went flat while stood.
- Brake pads, fluid and steering free play (Moderate, 45 minutes): Spongy or long pedal, grinding, fluid level dropping, or steering with too much play, noise or a rough, catchy feel.
The full step-by-step guides are in Farmyard Workshop once you add your UTV.
Sources
- Periodic maintenance chart (2022 RANGER EV INTL/MD owner's manual, Polaris)
- Specifications: motor, batteries, weights, tyres (same manual)
- Gearcase chart: 600 ml / 150 ml, plug torques (same manual)
- Battery fluid and terminal torque 11 N·m (same manual)
- Wheel nut torques (same manual)
- Polaris product numbers: Demand Drive 2877922, DOT 4 2872189, grease 2871423, dielectric grease 2871329 (same manual)
- Brake pads 2205949 / 2202413 and battery 4014126 (Polaris dealer catalogue, 2021 INTL Ranger 48V EV)
More from Polaris.