Suzuki KingQuad 750AXi service schedule

Suzuki KingQuad · 2008–present

Covers the Suzuki KingQuad 750AXi (LT-A750X / LT-A750XP).

Every maker's service job for the Suzuki KingQuad 750AXi, counted in km, with the oils, filters and parts each one needs. Add your quad to Farmyard Workshop and it works out what's due from your km and dates, and keeps the service history.

Track your KingQuad 750AXi for free

Versions: LT-A750X (no power steering); LT-A750XP (power steering, 2009 on)

Service intervals

JobWhen
Air cleaner element checkevery 1,000 km or every 3 months
Brakes, brake fluid and hosesevery 1,000 km or every 3 months
General lubrication and fuel lineevery 1,000 km or every 3 months
Engine oil and filter changeevery 2,000 km or every 6 months
Spark plug inspection and replacementevery 2,000 km or every 6 months
Valve clearance checkevery 2,000 km or every 6 months
Drive V-belt inspection and replacementevery 2,000 km or every 6 months
Spark arrester cleanevery 2,000 km or every 6 months
Rear final gear oil changeevery 2,000 km or every year
Front differential oil changeevery 2,000 km or every 2 years
Coolant replacementevery 2 years

Service jobs and parts

Air cleaner element check

Engine · every 1,000 km or every 3 months

Suzuki's chart says inspect the non-woven fabric air cleaner element every 1,000 km (600 mi) or 3 months. Check it more often in dust.

PartQtyNotesPart number
Air filter element1Genuine Suzuki; fits LT-A750X 2008 on and LT-A750XP 2009 on (Suzuki parts store)13780-31G30
Step-by-step
  1. Remove the seat and the air cleaner cover.
  2. Take out the element and check it for dirt and damage.
  3. Replace it if it is dirty or damaged. Wipe out the housing before fitting it.
  4. Refit the cover and seat securely.

Tools: Screwdriver, Compressed air (low pressure)

Brakes, brake fluid and hoses

Brakes · every 1,000 km or every 3 months

Suzuki's chart says inspect the brakes at 200 km and every 1,000 km or 3 months. Brake fluid is replaced every 2 years and brake hoses every 4 years. The sealed rear brake plates are replaced every 10,000 km (6,000 mi).

PartQtyNotesPart number
Brake fluid1DOT 4. Aztec Oils match: HYDRATEC DOT 4 BFcheck your handbook
Rear brake plates0Every 10,000 km; dealer job, check your handbookcheck your handbook
Step-by-step
  1. Check the brake fluid levels and look for leaks and cracked hoses.
  2. Check the front pads for wear and the brakes for proper action.
  3. Have the fluid renewed every 2 years and the hoses every 4 years.
  4. Have the sealed rear brake plates renewed by your dealer at 10,000 km.

Tools: Torch, Clean rag

General lubrication and fuel line

Chassis · every 1,000 km or every 3 months

Suzuki's chart says lubricate the chassis points every 1,000 km or 3 months, inspect the fuel line every 1,000 km and replace it every 4 years.

PartQtyNotesPart number
Water-resistant grease1Suzuki specifies water-resistant grease for these pointscheck your handbook
Step-by-step
  1. Clean off rust, old grease and dirt first.
  2. Grease these points with water-resistant grease: steering shaft holder, brake lever holder and throttle lever, brake pedal, propeller shaft joint spline, drive shaft joint splines and the drive belt cover bearing inner race.
  3. After riding in wet weather, spray exposed parts that rust with a rust preventive.
  4. Check the throttle cable play and the fuel line for cracks.
  5. Have the fuel line renewed every 4 years.

Tools: Grease gun, Cable lubricant, Rust preventive spray

Engine oil and filter change

Engine · every 2,000 km or every 6 months

Suzuki's chart says replace the engine oil and filter at 200 km (1 month) and then every 2,000 km (1,200 mi) or 6 months.

PartQtyNotesPart number
Engine oil1SAE 10W-40 JASO MA, 2.5 L with filter. Aztec Oils match: MOTOTEC ENDURANCE 10W-40check your handbook
Oil filter1Genuine Suzuki engine oil filter for LT-A750X KingQuad 2019 (per Suncity Motorcycles fiche); other years may differ16510-07J10
Drain plug gasket1Genuine 12.1x16.2x3.7 gasket for the engine drain plug, LT-A750X 2019 (per Suncity fiche; fiche tags it 'DRZ kit'); other years may differ09168-12002
Step-by-step
  1. Park on level ground. Warm the engine briefly, stop it and take the key out.
  2. Remove the filler cap and drain plug and let the oil drain. Take care: it is hot.
  3. Remove the oil filter, oil the new filter's seal lightly and fit it. Tighten it to 20 N·m.
  4. Refit the drain plug and tighten it to 21 N·m.
  5. Fill with about 2.5 L of 10W-40 JASO MA oil, start the engine for a short while, stop it and check the level. Top up as needed.

Tools: Drain tray (4 L), Socket set, Oil filter wrench, Torque wrench (20–21 N·m), Funnel, Gloves

Spark plug inspection and replacement

Engine · every 2,000 km or every 6 months

Suzuki's chart says inspect the plug every 2,000 km (1,200 mi) or 6 months, and replace it every 6,000 km (4,000 mi).

PartQtyNotesPart number
Spark plug1NGK CR6E or Denso U20ESR-N, gap 0.7–0.8 mm. Replace every 6,000 kmCR6E
Step-by-step
  1. Let the engine cool. Remove the panels to reach the plug and pull off the cap.
  2. Remove the plug and check the electrodes.
  3. Check the gap is 0.7–0.8 mm and adjust it if needed.
  4. Refit it by hand first, then tighten as the handbook says. Fit a new plug every 6,000 km.

Tools: Plug spanner, Wire-type feeler gauge

Valve clearance check

Engine · every 2,000 km or every 6 months

Suzuki's chart says inspect the valve clearance at 200 km and then every 2,000 km or 6 months. Adjustment is by changing shims, a dealer job for most owners.

PartQtyNotesPart number
Tappet shims0Only if out of limits; check your handbookcheck your handbook
Step-by-step
  1. Only check with the engine cold.
  2. Follow the service manual to set each cam at the right position.
  3. Check the gaps: inlet 0.10–0.20 mm, exhaust 0.20–0.30 mm.
  4. If out of limits, have the shims changed by your dealer.

Tools: Feeler gauges, Service manual

Drive V-belt inspection and replacement

Transmission · every 2,000 km or every 6 months

Suzuki's service manual chart says inspect the drive belt every 1,000 km (600 mi) or 3 months and replace it every 2,000 km (1,200 mi) or 6 months. That is short, so check it against your own handbook.

PartQtyNotesPart number
Drive V-belt1Genuine Suzuki V-belt for LT-A750X 2019 (per Suncity Motorcycles fiche); other years may differ27601-31G00
Step-by-step
  1. Let the engine cool and remove the CVT cover as the service manual shows.
  2. Check the belt for cracks, glazing, missing cogs and wear.
  3. Replace it at the interval or sooner if damaged, and clean dust out of the cover.
  4. Refit the cover with a good seal so water cannot get in.

Tools: Socket set, Service manual

Spark arrester clean

Exhaust · every 2,000 km or every 6 months

Suzuki's chart says clean the spark arrester every 2,000 km or 6 months, and tighten the exhaust nuts and silencer bolts at each service.

Step-by-step
  1. Let the exhaust cool fully.
  2. Remove and clean the spark arrester as the handbook shows.
  3. Refit it and check the exhaust pipe nuts and silencer bolts are tight.

Tools: Spanners, Soft brush

Rear final gear oil change

Transmission · every 2,000 km or every year

Suzuki's chart says inspect the final gear oil every 2,000 km or 6 months and replace it every year. The rear brake runs in this oil, so use only the fluid Suzuki names.

PartQtyNotesPart number
Rear final gear oil1Mobil Fluid 424 or equivalent, 770 mlcheck your handbook
Drain plug gasket1Genuine 13.8x18.8 gasket at the rear final drive plug, LT-A750X 2019 (per Suncity fiche); front drive plug not separately identified09168-14002
Step-by-step
  1. Park on level ground. Remove the filler cap and drain plug and let it drain.
  2. Refit the drain plug with a new gasket and tighten it to 23 N·m.
  3. Fill with Mobil Fluid 424 or equivalent until the level reaches the bottom of the filler thread, about 770 ml.
  4. Refit the cap and check for leaks.

Tools: Drain tray, Socket set, Torque wrench (23 N·m), Funnel

Front differential oil change

Transmission · every 2,000 km or every 2 years

Suzuki's chart says inspect the front differential oil every 2,000 km or 6 months and replace it every 2 years.

PartQtyNotesPart number
Front differential oil1Hypoid SAE 90, API GL-5 (SAE 80 below 0 °C), 500 ml. Aztec Oils match: TRANSMATEC EP-5 90check your handbook
Step-by-step
  1. Park on level ground. Remove the filler plug and drain plug and let the oil drain.
  2. Refit the drain plug and tighten it to 32 N·m.
  3. Fill through the filler hole until oil comes out of the level hole, about 500 ml.
  4. Refit the plugs and check for leaks.

Tools: Drain tray, Socket set, Torque wrench (32 N·m), Oil pump or squeeze bottle

Coolant replacement

Cooling · every 2 years

Suzuki's chart says replace the engine coolant every 2 years, inspect the radiator every 1,000 km or 3 months and the hoses every 2,000 km or 6 months.

PartQtyNotesPart number
Coolant1Check your handbook for type, ≈2.45 Lcheck your handbook
Step-by-step
  1. Only work on a cold engine.
  2. Remove the front under cover, put a tray under the water pump and remove the drain plug.
  3. Flush with fresh water if needed. Refit the drain plug at 13 N·m.
  4. Refill and bleed as the service manual shows, and check the level after a run.

Tools: Drain tray, Socket set, Torque wrench (13 N·m), Funnel

Oils, fluids and capacities

SystemOil or specCapacity
EngineSuzuki 722 cc liquid-cooled single-cylinder DOHC four-stroke, fuel-injected, with automatic V-belt (CVT) transmission
Engine oilSAE 10W-40, API SF/SG or SH/SJ with JASO MA2.5 L with filter change; 2.3 L oil only; 3.0 L after an overhaul
Coolant2.45 L
Valve clearancesInlet 0.10–0.20 mm, exhaust 0.20–0.30 mm, cold (shim type)
Engine oilSAE 10W-40, API SF/SG or SH/SJ, JASO MA2.5 L with filter
Front differentialHypoid gear oil SAE 90, API GL-5 (SAE 80 below 0 °C)500 ml
Rear final gear (with oil-bathed rear brake)Mobil Fluid 424 or equivalent770 ml
Brake fluidDOT 4Check your handbook
CoolantCheck your handbook for type2.45 L
Fuel tankUnleaded petrol17.5 L

Specifications

Engine722 cc, bore × stroke 104.0 × 85.0 mm, compression 10.0:1
TransmissionAutomatic V-belt with L-H-N-R transfer, shaft drive
BrakesFront twin discs; rear sealed oil-bathed multi-disc
Dry mass (2008 LT-A750X)273–275 kg
TyresFront AT25 × 8-12, rear AT25 × 10-12
Tyre pressures (cold, solo)Front 0.35 bar (5.1 psi), rear 0.30 bar (4.4 psi)
Spark plugNGK CR6E or Denso U20ESR-N, gap 0.7–0.8 mm
Idle speed1,300 ± 100 rpm
Battery12 V 18 Ah

Known problems

Rear brake oil

The rear brake runs in the final gear oil. The wrong oil can make it grab or slip, so use Mobil Fluid 424 or an equivalent.

Belt interval

The service manual chart gives a short belt replacement interval (2,000 km). Check it in your handbook and with your dealer.

Repair guides

The full step-by-step guides are in Farmyard Workshop once you add your quad.

Parts list with genuine part numbers

Suzuki LT-A750XZ KingQuad 750 AXi (EFI), 2015 model year, US dealer OEM parts finder (North End Cycle). Air intake, cylinder head, camshafts/valves, piston/crankshaft, crankcase and V-belt covers, oil pump and filter, water pump, brakes (front calipers, oil-immersed rear brake), wheels, front and rear suspension, battery, charging, ignition, starter, lights, fuel pump and throttle body/injector. Fasteners left out; the site truncates some descriptions; V-belt, clutch, transmission, final drives, frame, bodywork, steering, exhaust not taken. The 500 uses different engine numbers (LT-A500XP not read). Check VIN.

Air intake

PartPart numberQtyNotes
Cleaner assy, air13700-31G421
Filter, air cleaner13780-31G301Wear part
Filter assy, air13780-31GA01Wear part
Tube, breather13853-31G011
Plug, drain13878-09F011
Tube, outlet13881-31G021
Sensor, inlet air13650-52G001

Cylinder head

PartPart numberQtyNotes
Head assy, cylinder11100-31G501
Guide, valve11115-32E704
Gasket, cylinder11141-31G501Wear part
Spark plug (lma...)09482-006242Wear part
Plug, spark (lmar...)09482-006232Wear part
Pipe assy, intake13101-31G011
O ring, intake13118-31G001
Sensor, water temp13650-10G001
Cover, thermostat17661-31G001Wear part
Thermostat17670-06G611Wear part

Camshafts and valves

PartPart numberQtyNotes
Camshaft, intake12710-31G101
Camshaft, exhaust12720-31G101
Valve, intake12911-31G002
Valve, exhaust12912-31G002
Spring, valve12921-31G004
Retainer, valve12931-02F104
Cotter, valve12932-244008
Seat, valve spring12933-384004
Seal, oil (valve stem)09289-050154
Tappet12891-02F104
Shim, tappet 2.3012892-41C00-2304
Shim, tappet 2.3512892-41C00-2354
Shim, tappet 2.3812892-41C00-2384
Shim, tappet 2.4012892-41C00-2404
Shim, tappet 2.4512892-41C00-2454
Shim, tappet 2.5012892-41C00-2504

Piston and crankshaft

PartPart numberQtyNotes
Crankshaft assy12200-31G401
Connrod12161-31G011
Bearing (41x51x24.8)09263-410091Wear part
Bearing12223-31G021Wear part
Bearing, 45x85x109262-450071Wear part
Seal, crankshaft09282-340011
Gear, crank balancer12661-31G011
Piston12111-31G60-0F01
Ring set, piston12140-31G601

Crankcase covers and V-belt housing

PartPart numberQtyNotes
Cover, clutch11341-31G021
Housing, v-belt11342-31G001Wear part
Cover comp, v-belt11370-31G001Wear part
Cover comp, v-belt11380-31G001Wear part
Gasket, clutch cover11482-31G001Wear part
Gasket, v-belt cover11484-31G001Wear part
Gasket, v-belt cover11485-31G001Wear part
Gasket, v-belt cover11486-31G001Wear part
Cover, magneto11350-31G011
Gasket, magneto11483-31G001Wear part
Gauge, oil level11971-09F501
O-ring, oil filter09280-170031Wear part

Oil pump and filter

PartPart numberQtyNotes
Pump assy, engine oil16400-31G001
Chain comp, oil pump16310-31G001
Sprocket, oil pump16331-31G001
Strainer, oil16520-32E011Wear part
Filter assy, engine oil16510-07J101Wear part
Union, oil stand16591-06B011

Water pump

PartPart numberQtyNotes
Pump assy, water17400-31G111
Impeller17491-31G001Wear part
Seal17470-02F011
Seal, oil17461-48G001
O ring17418-31G001
O ring17435-31G001
Gear, water pump17461-31G001

Front brake

PartPart numberQtyNotes
Caliper assy, front rh59100-31G00-9991
Caliper assy, front lh59300-31G01-9991
Piston set59300-138101
Seal set, piston69100-138201
Spring59315-27C001
Boot59386-13A001Wear part
Boot59303-145001Wear part
Bracket, rh59151-31G001
Bracket, lh59351-31G001
Bleeder59121-01A001
Cap bleeder59122-01A001
Pad & shim set59100-318501Wear part
Pad & shim set59100-318601Wear part
Shim69132-28C001
Disc, front brake59211-31G102Wear part

Rear brake (oil-immersed)

PartPart numberQtyNotes
Brake assy, rear64200-31G201
Oil seal 34x52x09283-340081Wear part
Bearing 25x47x1208113-600501Wear part
Ball64295-31G006
Plate, side64293-31G002
Spring, side plate64296-31G002
Plate, friction64420-31G003
Plate, separator64294-31G002
Lever, rear brake64451-31G101
Spring, rear brake cam64484-31G001
Seal, rear brake cam64443-31G011
Gasket, rear brake64124-31G001Wear part

Wheels

PartPart numberQtyNotes
Hub, front wheel54110-31G102
Rim, front wheel55310-31G50-2912
Cap, wheel, center54725-09F012
Cover, front disc, r59231-31G111Wear part
Cover, front disc, l59431-31G111Wear part
Valve assy (tyre)43130-24A002Wear part
Hub, rear wheel64110-31G102

Front suspension

PartPart numberQtyNotes
Shock absorber52100-31G20-0192
Arm set, suspension lower l52410-318201
Arm set, suspension lower r52420-318201
Arm set, suspension upper52430-318201
Arm set, suspension upper52440-318201
Bush09319-100554Wear part
Bush, suspension arm pivot51236-31G004Wear part
Seal, suspension arm52454-45G004
Spacer, front suspension52455-31G102
Dust seal, knuckle51255-189004

Rear suspension

PartPart numberQtyNotes
Shock absorber, rear62100-31G20-0192
Arm set, rear suspension61510-318211
Arm set, rear suspension61520-318211
Arm set, rear suspension61530-318301
Arm set, rear suspension61540-318301
Knuckle, rear suspension61600-318302
Bush, rear knuckle61551-31G104Wear part
Spacer, rear knuckle61553-31G102
Spacer, rear suspension61552-31G104
Spacer61554-31G002
Seal, rear suspension arm51255-31G004
Bearing, rear hub43440-58J012Wear part
Seal, rear hub inner61615-31G002
Seal, rear hub outer61616-31G002
Bar, rear stabilizer61651-31G101
Bush, rear stabilizer61652-34K002Wear part
Plate, rear stabilizer42415-66D002
Joint complete, rear stabilizer61660-31G202

Battery and starter circuit

PartPart numberQtyNotes
Battery assy (ytx20ch-bs, 12v 18ah)33610-03G101
Protector, battery33652-16G001
Protector, battery33652-07G001
Wire, starter motor33810-31G121
Cap, starter motor33624-27H001
Wire, battery plus33820-31G001
Cap, battery plus33624-10D001
Wire, battery (negative)33860-31G101
Relay assy, starting motor31800-41G101
Fuse, 30a09481-305012Wear part

Charging and ignition

PartPart numberQtyNotes
Stator assy, magneto32101-31G021
Rotor assy, magneto32102-31G101
Rectifier assy32800-42F101
Coil assy, ignition33410-40H011
Cap assy, spark plug33510-31G001Wear part
Cap assy, spark plug33510-31G101Wear part
Control unit, fi32920-31GB31
Holder, fi control unit32980-31GA01
Sensor assy, fuel33960-06G101

Starter motor

PartPart numberQtyNotes
Motor assy, starting31100-31G111
Brush holder set31132-18H001Wear part
O-ring31143-490403Wear part
O-ring31156-98E001Wear part
O-ring31264-32E002Wear part

Lights

PartPart numberQtyNotes
Headlamp assy, rh35100-31G92-9991
Headlamp assy, lh35300-31G92-9991
Bulb, 12v 35/35w09471-121012Wear part
Cord assy, rh35171-31GM11
Cord assy, lh35171-31GH11
Spring adjuster35154-313002
Cover, headlamp35174-31G002
Headlamp assy, aux35100-31GB3-9991
Lamp assy, rear35710-31G001
Bulb 12v 21/5w09471-121281Wear part
Assy, socket & cord35718-03G301

Fuel system

PartPart numberQtyNotes
Pump assy, fuel15100-31G311
Filter, fuel pump15420-31G001Wear part
O ring15424-31G001
Hose, fuel15810-31G031
Body assy, throttle13400-31G101
Motor, isc step13520-31G001
O ring13575-31G001
Sensor assy13580-31G001
Injector assy15710-31G101
O ring15717-31G001
Seal15722-29G001
Delivery pipe15731-31G101
Sensor, air pressure15620-10G001

Sources

Open Farmyard Workshop

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