Vicon PS 225 / 335 / 403 / 503 / 604 / 754 / 804 / 954 / 1004 / 1154 / 1354 / 1654 pendulum fertiliser spreaders service schedule

Fertiliser spreaders · Kverneland Vicon user manual (undated copy)

Every maker's service job for the Vicon PS 225 / 335 / 403 / 503 / 604 / 754 / 804 / 954 / 1004 / 1154 / 1354 / 1654 pendulum fertiliser spreaders, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.

Track your PS 225 / 335 / 403 / 503 / 604 / 754 / 804 / 954 / 1004 / 1154 / 1354 / 1654 pendulum fertiliser spreaders for free

Service intervals

JobWhen
Grease coupling shaft and spreading unitevery 10 hours
Check bolts and nutsevery 10 hours
Check agitator, spreading spout and pendulum mechanismevery 100 hours or every year
Oil the dosing plate after cleaningevery year
Inspect hydraulic system and hosesevery year
Clean after use and before storageevery year

Service jobs and parts

Grease coupling shaft and spreading unit

Lubrication · every 10 hours

The manual says to lubricate the spreading unit's 5 grease nipples and the dosing operating hinge daily. The coupling shaft nipples (4) are greased 1 to 2 times per season. The service interval chart for the coupling shaft also shows regular grease. The spreading unit also has 3 grease nipples on the fork and pendulum axis bearing housings.

PartQtyNotesPart number
Grease1Multipurpose grease: Shell Rodina 2 or Castrol GS2check your handbook
Step-by-step
  1. Grease the 5 spreading unit nipples daily, and the pendulum axis and fork bearing nipples (2 on the fork housings, 1 on the pendulum axis).
  2. On the PS225 and 335, put a little oil on the pin joints of the manual operation. On the PS403 to 1654, grease the hinge bushing nipple.
  3. Grease the 4 nipples on the coupling shaft and grease the profiled tubes.

Tools: Grease gun

Check bolts and nuts

Frame · every 10 hours

Check all nuts and bolts after the first hour of use after delivery and after any maintenance, then regularly, at least once a week. The interval chart puts the first check after 10 hours.

Step-by-step
  1. Tighten to the metric torque table in the manual (page 131), with 10% extra for serrated-edge fasteners.

Tools: Torque wrench, Sockets

Check agitator, spreading spout and pendulum mechanism

Spreading unit · every 100 hours or every year

The interval chart shows the agitator and stirring device, spreading spout and pendulum mechanism checks daily and every 100 hours (at least once a year). The chart columns are small, so confirm in your handbook.

PartQtyNotesPart number
Spreading spout, stirring device, spreading bracket1Replace when worn. Check your handbook for part numberscheck your handbook
Step-by-step
  1. Check the spout, stirring device and pendulum mechanism for wear and play.
  2. Replace the stirring device, spreading bracket and spout if worn.

Tools: Spanners

Oil the dosing plate after cleaning

Dosing · every year

Kverneland: oil the dosing plate after every cleaning. Close the dosing, apply oil through the 3 holes in the spreading plate, then open and close the dosing several times to spread it.

PartQtyNotesPart number
Oil1Light oil. The manual does not name a gradecheck your handbook
Step-by-step
  1. Close the dosing, oil through the 3 holes, then open and close the dosing repeatedly.

Tools: Oil can

Inspect hydraulic system and hoses

Hydraulics · every year

Check the hoses, pipes and connections regularly and at least once a year by an expert. A hose lasts 6 years maximum from its production date.

PartQtyNotesPart number
Hydraulic hoses1Genuine Kverneland Vicon; check your handbookcheck your handbook
Step-by-step
  1. Release the pressure, then inspect hoses and fittings for leaks and damage using a stick, never your hand.
  2. Replace any hose past 6 years or damaged.

Tools: Wooden stick or card (to find leaks)

Clean after use and before storage

Storage · every year

Fertiliser residue is corrosive and nitrate fertiliser is an explosion risk if cut or welded. Clear all remnants before any welding. Oil the dosing plate after cleaning.

Step-by-step
  1. Empty and wash the machine, dry it, then oil the dosing plate and grease the points.

Tools: Hose, Brush

Oils, fluids and capacities

SystemOil or specCapacity
Coupling shaft grease nipples (4) and spreader grease pointsUniversal / multipurpose grease: Shell Rodina 2, Castrol GS2 or equivalent
Oil for tractor-side quick lock and pin jointsSAE 80W-90 to MIL-L-2105C

Specifications

Hopper capacity (nominal)PS225 220 L; PS335 330 L; PS403 and 503 400 and 500 L; PS604 600 L; PS754 750 L; PS804 800 L; PS954 950 L; PS1004 1000 L; PS1154 1150 L; PS1354 1350 L; PS1654 1650 L (read from a scrambled table, check your handbook)
Working width12 m standard; up to 15 m on the larger models with adjusted tractor rpm
Hose life6 years maximum (check date on hose); hydraulics inspected at least once a year
Bolt torqueMetric torque table for 4.6, 8.8, 10.9 and 12.9 bolts on viewer p131 (columns scrambled in the copy used, so read it from your own handbook)

Known problems

Tray test

Spread pattern depends on fertiliser. The manual has an online spreading chart service and a tray test to check the pattern.

Welding

Fertiliser containing nitrate can explode if it meets fire. Remove all remnants before welding or grinding.

Parts list with genuine part numbers

Vicon PS 403 pendulum spreader parts book, serial 05075 on (2025). Other sizes in the entry (PS 225 to PS 1654) not read

Spreading unit

PartPart numberQtyNotes
Spreading unit, grey, 22121 (ISO)VN797603221
Spreading basinVN178705531Wear part
Feeding discVN792200161Wear part
Regulating discVN900156711Wear part
Agitator (spreading unit)VN986214061Wear part
Locking collarVN900200411
Flywheel (spreading unit)VN186204151
Centre axleVNB43888781
Drive shaft assembly, greyVNB43889781
HousingVN792200291
Frame (spreading unit)VN986219561
CouplingVN900705271
Spring, compressionVN902300791Service part
Bayonet ringVN177200871
Shroud ring, Desmopan 192VN978711782
Shroud ring, PA6 + 10% glassVN978711791
Dust capVN978711802Service part
Protection ringVN178704951
Locking plateVN178959151
Locking plate, PA60 +10VN197713741
Set of spare parts, forkVN797603041Service part
Ball bearing 6206-ZKG013808003Service part
Ball bearing 6205-2RKVN401013551Service part
Ball bearing 6009-2Z C3KG014627001Service part
Ball bearing 6010-ZRS C3VN401024501Service part
Inner ring IR25x30x30VN402311141Service part
Outer retaining ring A25x1.2KG011083001
CoverVN178702311

Spreading spout

PartPart numberQtyNotes
Nylon spout L=560 mm / 22 inA1486238301Wear part
PartitionVN797500401
Spout clip, grey, 1-15 mVN797603051

Agitator

PartPart numberQtyNotes
Agitator (400-600 L)A1487325861Wear part
SpringVN900361851

Hopper and controls

PartPart numberQtyNotes
Hopper 400 L, yellowA1381635301
Clamp barVN178704414
Hopper latchVN900705192
Regulating handle assemblyVN194108671
HandleVN194110001
Regulating rod setVN792200191
Regulating handle setVN797500231
Nylon sleeveVN900704371
Setting lever extensionVN900959191

PTO shaft

PartPart numberQtyNotes
Friction clutch K94/1-2100 dia 30KG020045001Service part
Yoke, complete, ASG2100 1 3/8 in (6 splines)KG020019001
Yoke, completeKG020002001
Yoke 00CKG020007001
Yoke 0AKG020010001
Lock completeKG020003001
Lock complete, size B 1 3/8 inKG020081001
Cross and bearing kit, completeKG020005002Service part
Profile tube 00C-1000KG020008001
Profile tube 0A 800 mmKG020049001
Bearing ringKG020011002
Guard cone RP=5KG020012002
Reinforcing collarKG020013002
Inner guard halfKG020063001
Outer guard halfKG020065001
Safety chain L=400 mmKG020015002

Sources

Open Farmyard Workshop

More from Vicon.