Wessex RMX-500 tri-deck roller mower service schedule
Mowers and toppers · Manual L2053, July 2017. RMX Triple 680 and RMX tri-deck 560: check your handbook
Covers the Wessex RMX-500 tri-deck roller mower (5.0 m).
Every maker's service job for the Wessex RMX-500 tri-deck roller mower, counted in hours, with the oils, filters and parts each one needs. Add your implement to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your RMX-500 tri-deck roller mower for freeService intervals
| Job | When |
|---|---|
| Daily checks and greasing | every 10 hours |
| Blades and blade bolts | every 25 hours |
| Weekly greasing | every 40 hours or every month |
| Deck drive belts | every 50 hours |
| Spindle bearing check | every 250 hours |
| Tyres and road travel check | every month |
| Gearbox oil change (deck and wing gearboxes) | every year |
| Winter storage preparation | every year |
Service jobs and parts
Daily checks and greasing
General · every 10 hours
Wessex lists these daily: grease the roller bearings, inspect the blades and check the gearbox oil level (the daily inspection record asks for the oil check every day, the lubrication page says weekly). It also asks you to re-tighten bolts and nuts as required.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| General-purpose grease | 1 | Grade not given in the manual: check your handbook | check your handbook |
Step-by-step
- Stop the engine, take the key out and wait for the blades to stop.
- Grease the roller bearings.
- Look at the blades on all nine spindles for chips, cracks and wear.
- Check the gearbox oil level and look for leaks.
- Re-tighten any loose bolts and nuts.
Tools: Grease gun, Spanners, Rag, Gloves
Blades and blade bolts
Blades and skids · every 25 hours
Wessex: inspect the blades daily, replace the blades on both ends of a bar together, and fit new nylock nuts every time a blade is changed. Mulching blades are available. The manual gives no bolt torque.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gold Cut blade | 2 | Per bar. Wessex genuine | WX-10070 |
| Mulching blade | 2 | Per bar, if you run mulching blades | WX-10670 |
| Blade bolt | 2 | Per bar. Wessex genuine | WX-1739 |
| Blade bolt for mulching blade | 2 | Per bar, mulching blades only | WX-3039 |
| Centre blade bolt | 1 | Per spindle | WX-0439 |
| Blade bar | 1 | Per spindle | WX-7270 |
| Anti-scalp boss | 1 | Per spindle | WX-7470 |
| Lock washer | 1 | Per spindle | WX-3525 |
Step-by-step
- Lift the deck and support it on axle stands. Never work under an unsupported machine.
- Check each blade for chips, cracks and wear.
- Change both blades on a bar together and fit new nylock nuts.
- Spin each rotor by hand to check it runs freely.
- Lower the deck and check for vibration when you restart.
Tools: Axle stands or blocks, Spanners, Torque wrench (no figure given: check your handbook), Gloves
Weekly greasing
Chassis · every 40 hours or every month
Wessex weekly list: height adjustment points, cutter spindle bearings, PTO shaft bearings, PTO tube slides and wing release cables, plus lubricating all adjusting threads. The manual gives no hour figure; this entry uses about 40 hours or a month.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| General-purpose grease | 1 | Grade not given in the manual: check your handbook | check your handbook |
| Spindle grease nipple (if damaged) | 1 | One per spindle. Wessex genuine | WX-0346 |
Step-by-step
- Park with the wings in transport position, stop the engine and take the key out.
- Grease the height adjustment points and every spindle bearing.
- Grease the PTO shaft bearings and the two sliding tubes.
- Lubricate the wing release cables and put a little oil on all adjusting threads.
Tools: Grease gun, Oil can, Rag
Deck drive belts
Drive · every 50 hours
Wessex: the drive belts are tensioned by adjusting the jockey pulleys, which you reach by taking off the belt guards. Slipping belts cause a poor cut. The manual gives no hour interval, so this entry uses 50 hours. Belt part numbers are on page 20 of the manual: check your handbook.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Deck drive belts | 1 | Check your handbook (parts list page 20 of the manual) | check your handbook |
Step-by-step
- Stop the engine and make the machine safe.
- Remove the belt guards and clear built-up crop.
- Check the belts for cuts, fraying and glazing and adjust the jockey pulleys.
- Refit the guards.
Tools: Spanners, Rag
Spindle bearing check
Drive · every 250 hours
Wessex lists a worn main spindle bearing as a cause of vibration. The manual gives no replacement interval, so this entry checks them every 250 hours and renews on play or roughness.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Top spindle bearing | 1 | Per spindle. Wessex genuine | WX-0338 |
| Bottom spindle bearing | 1 | Per spindle. Wessex genuine | WX-1238 |
| Spindle seal | 1 | Wessex genuine | WX-0145 |
| Spindle assembly (complete) | 1 | Wessex genuine | WX-1966B |
Step-by-step
- Lift the deck on stands and take the drive belts off the spindle you are checking.
- Turn the spindle by hand. It should be smooth with no side play.
- Replace the bearings or the whole spindle assembly if it is rough or loose.
Tools: Axle stands, Spanners, Bearing puller, Grease gun
Tyres and road travel check
Chassis · every month
Wessex gives the tyre pressure as 4.5 bar (65 psi) and a maximum road speed of 40 km/h. Check the tyres and the transport locks before every road journey.
Step-by-step
- Check the tyres for cuts and set them to 4.5 bar (65 psi).
- Check the wheel nuts are tight and the lights and brakes work.
- Lock the wings in transport position.
Tools: Tyre pressure gauge, Torque wrench (wheel nuts: check your handbook)
Gearbox oil change (deck and wing gearboxes)
Gearbox · every year
Wessex says to top up or change the gearbox oil with EP90 before winter storage, depending on the hours worked. No hour interval or quantity is given, so this entry uses once a year. There is no oil filter, but the deck gearbox has an oil filler plug.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| EP90 gear oil | 1 | EP90. Quantity not given in the manual: check your handbook | check your handbook |
| Gearbox oil seal (input / output) | 1 | Wessex deck gearbox parts list. Both seals are listed | GXS-8.7.3.00027 / GXS-8.7.3.00055 |
Step-by-step
- Run the mower briefly to warm the oil, then stop and make it safe.
- Drain each deck and wing gearbox and refit the plug.
- Refill with EP90 to the level plug. As the manual gives no quantity, fill slowly and check.
- Look for leaks around the seals.
Tools: Drain tray (5 L), Spanners, Funnel, Rag
Winter storage preparation
Storage · every year
Wessex lists these steps before winter storage.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| EP90 gear oil | 1 | EP90, to top up or change the gearboxes | check your handbook |
| Anti-corrosion treatment | 1 | Wessex suggests Dinatrol or similar, mainly on the underside | check your handbook |
Step-by-step
- Inspect the whole tri-deck and repair or replace worn or broken parts.
- Check the gearbox oil and top up or change it with EP90.
- Closely inspect the blades, rotors and bearings.
- Take off the belts, check the rotors spin freely and check the belts before refitting.
- Grease every grease point.
- Wash the machine thoroughly, then run it briefly to throw water out of the bearings.
- Apply anti-corrosion treatment, concentrating on the underside.
Tools: Pressure washer, Grease gun, Spanners, Sprayer
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Deck and wing gearboxes | EP90 gear oil (Wessex specification) | Check your handbook (quantity not given in the manual) |
| Grease points | Grease (grade not given in the manual: check your handbook) |
Specifications
| Cutting width | 5.0 m |
| Transport width | 2.3 m |
| Weight | 3,000 kg |
| Cutting height | 10–100 mm |
| Cutting spindles | 9 (18 blades) |
| Tyre pressure | 4.5 bar (65 psi) |
| Maximum road speed | 40 km/h (25 mph) |
| Gearbox oil | EP90 |
Known problems
Oil level check frequency
The lubrication page says check the gearbox oil weekly but the daily inspection record asks for it daily. Daily is the safer habit on a machine this size.
Unbalanced rotors
A missing blade shakes the whole deck. Stop and fix it before carrying on; Wessex does not cover damage from unbalanced rotors.
Repair guides
- Vibration or a missing blade: blades, bars and balance (Wessex CRX / RMX-500) (Moderate, 1 hour): Vibration, a chipped or missing blade, poor cut, or a nylock nut that has been used already.
- Slipping drive belts and worn PTO shaft (Wessex CRX / RMX-500) (Moderate, 1–2 hours): Belts slipping and a poor cut, burning smell, belts frayed, PTO shaft rattling or the guard not turning.
- Gearbox oil leaks and EP90 oil (Wessex CRX / RMX-500) (Moderate, 1–2 hours): Oil weeping at the gearbox seals, low oil, gearbox noise or heat.
- Spindle vibration or bearing noise (Wessex RMX-500) (Hard, 2–3 hours per spindle): Vibration, a spindle that feels rough or loose when turned by hand, or noisy bearings.
The full step-by-step guides are in Farmyard Workshop once you add your implement.
Parts list with genuine part numbers
Wessex RMX-500 operation manual and parts book L2053 (July 2017): spindles assembly and deck gearbox parts lists only. Mainframe, belts and roller lists not taken.; plus Wessex RMX-500 operations manual and parts book L2053, July 2017 (via ManualsLib), spindle list p.23 and deck drive belts p.20
RMX spindles assembly (quantities per spindle)
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Key | WX-1947 | 1 | |
| Spindle nut | WX-15066 | 1 | |
| Tab washer | WX-0120 | 1 | |
| Fastening set | WX-4401 | 1 | |
| Seal | WX-0145 | 1 | Wear part |
| Top spindle bearing | WX-0338 | 1 | Wear part |
| Spindle | WX-15166 | 1 | |
| Bottom spindle bearing | WX-1238 | 1 | Wear part |
| Spindle housing | WX-1966 | 1 | |
| Grease nipple | WX-0346 | 1 | |
| Oil seal housing | WX-2166 | 1 | |
| Spindle spacer | WX-14966 | 1 | |
| Spindle assembly fastening set | WX-2701 | 1 | |
| Fibre washer | WX-0220 | 1 | |
| Blade bar | WX-7270 | 1 | Wear part |
| Blade bolt | WX-1739 | 2 | |
| Blade bolt for mulching blade | WX-3039 | 2 | |
| Gold Cut blade | WX-10070 | 2 | Wear part |
| Anti-scalp boss | WX-7470 | 1 | Wear part |
| Lock washer | WX-3525 | 1 | |
| Centre blade bolt | WX-0439 | 1 | |
| Mulching blade | WX-10670 | 2 | Wear part |
| Spindle assembly (items 2 to 12) | WX-1966B | 1 |
Deck gearbox
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Casing | GXS-0.151.0300.00 | 1 | |
| Bearing | GXS-8.0.1.00870 | 1 | |
| Cap | GXS-8.7.00744 | 1 | |
| Plug | GXS-8.6.5.00006 | 1 | |
| Snap ring | GXS-8.5.2.00131 | 2 | |
| Shim | GXS-0.248.7500.00 | 2 | |
| Shim | GXS-0.244.7500.00 | 2 | |
| Bearing | GXS-8.0.9.00024 | 2 | |
| Snap ring | GXS-8.5.1.00680 | 1 | |
| Pinion shaft | GXS-0.151.6001.00 | 1 | |
| Oil seal | GXS-8.7.3.00027 | 1 | Wear part |
| Gear Z36 | GXS-0.253.6201.00 | 2 | |
| Oil filler plug | GXS-8.6.7.00269 | 1 | |
| Bearing | GXS-8.0.9.00026 | 1 | |
| Shaft | GXS-0.151.2002.00 | 1 | |
| Oil seal | GXS-8.7.3.00055 | 1 | Wear part |
| Parallel key | GXS-8.4.1.00993 | 1 | |
| Bolt | GXS-8.1.1.00343 | 4 | |
| Cover | GXS-0.140.1300.00 | 1 | |
| Plate | GXS-0.124.7101.00 | 1 |
Deck drive belts
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Belt | WX-0234 | 4 | Wear part |
| Jockey bearing | WX-6038 | 2 | Wear part |
| Jockey pulley | WX-10562 | 2 | Wear part |
Sources
- Wessex RMX-500 Operation Manual and Parts Book L2053 (July 2017): table of contents, lubrication, daily record, winter storage
- Cutting blades and specifications page (EP90, tyre pressure, mulching blade numbers)
- Troubleshooting and winter storage page
- Deck gearbox parts list (GXS numbers)
- Spindles assembly parts list (WX numbers)
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