Zetor Crystal 150 / 160 service schedule
Zetor Crystal · 2015 on (handbook edition 1/2015)
Every maker's service job for the Zetor Crystal 150 / 160, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Crystal 150 / 160 for freeService intervals
| Job | When |
|---|---|
| Lubrication | every 50 hours |
| Engine oil and filter change | every 500 hours or every year |
| Urea pump filter element | every 500 hours |
| Hydraulic and gearbox distributor filters | every 500 hours |
| Front PTO housing oil and strainer | every 500 hours |
| Cab heating filter | every 1,000 hours or every 2 years |
| Fuel filters change | every 1,000 hours |
| Air cleaner main element change | every 1,000 hours |
| Gearbox and final drive oil change | every 1,000 hours |
| Front axle housing and reducer oil change | every 1,000 hours |
| Coolant change | every 2 years |
| Brake fluid change | every 2 years |
Service jobs and parts
Lubrication
Chassis · every 50 hours
Zetor's handbooks of this family grease the tractor every 50 hours by the lubrication chart (this edition's interval table was not read in full, so check your handbook). The chart covers the fixed and suspended front axle, the three-point hitch and the front hitch. Use PTFE grease for the suspended axle.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | Check your handbook for the grease spec | check your handbook |
Step-by-step
- Grease only with the engine stopped, wiping nipples first and cleaning off the excess.
Tools: Grease gun, Rags
Engine oil and filter change
Engine · every 500 hours or every year
The schedule lists the engine oil and the oil filter element together at 500 hours. Pairing read from the order of tasks and values on the text copy of the table; check your handbook.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | DQC III-10 specification, ≈16 L. No SAE grade in the table I read, so check your handbook | check your handbook |
| Oil filter element | 1 | Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Warm the engine and stop it. Drain the oil from the sump plug.
- Change the filter. Oil its seal first and fit it as the handbook describes.
- Refill with about 16 L, run the engine and check for leaks, then re-check the dipstick.
Tools: Drain tray (25 L), Filter wrench, Socket set, Funnel
Urea pump filter element
Exhaust · every 500 hours
The schedule lists the urea pump filter element at 500 hours (pairing read from order).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Urea pump filter element | 1 | Check your handbook for the number | check your handbook |
Step-by-step
- Follow the handbook's SCR section to change the element and keep the urea system clean.
Tools: Gloves, Rags
Hydraulic and gearbox distributor filters
Transmission · every 500 hours
The pump suction magnet clean-up, the pressure filter and the distributor filter are listed at 500 hours, or sooner when the filter indicator shows full.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic pump pressure filter and distributor pressure filter elements | 1 | Check your handbook for the numbers | check your handbook |
Step-by-step
- Clean the suction filter magnet and strainer, change the elements and check for leaks.
Tools: Filter wrench, Rags
Front PTO housing oil and strainer
Front axle · every 500 hours
The front PTO housing oil and strainer clean are listed at 500 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front PTO gearbox oil | 1 | 10W-30, API GL-4. ≈2.7 L. Aztec Oils match: AGRITEC HP-PRO | check your handbook |
Step-by-step
- Drain, wash the strainer and refill.
Tools: Drain tray, Funnel
Cab heating filter
Cab · every 1,000 hours or every 2 years
The heating filter element is listed at 1,000 hours or every 2 years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Cab heating filter element | 1 | Check your handbook for the number | check your handbook |
Step-by-step
- Fit a new element.
Tools: Screwdriver
Fuel filters change
Fuel · every 1,000 hours
The coarse and fine fuel filter elements are listed at 1,000 hours, with the urea pump filter at 500 hours (pairing read from order).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Coarse fuel filter element | 1 | Zetor fuel pre-filter; Partao lists Crystal 150, 160 and Crystal HD 170. Fine filter number not found. | 10012904 |
| Fine fuel filter element | 1 | Check your handbook for the number | check your handbook |
Step-by-step
- Change both elements, bleed the system as in the handbook and check for leaks.
Tools: Container, Rags
Air cleaner main element change
Engine · every 1,000 hours
The air filter element is listed at 1,000 hours and the safety element at 2,000 hours. Service earlier if the indicator shows.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Air cleaner main element | 1 | Check your handbook for the number | check your handbook |
| Air cleaner safety element (every 2,000 h) | 1 | Partao lists Crystal 150, 160; titled 'Air Filter Inner'. | 79011285 |
Step-by-step
- Replace the main element, and the safety element every 2,000 h, keeping dirt out of the intake.
Tools: Gloves, Clean cloth
Gearbox and final drive oil change
Transmission · every 1,000 hours
The schedule lists the gearbox and final drive oil at 1,000 hours (pairing read from the order of values, so check your handbook). Change the hydraulic and distributor filters at the same time.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gearbox and hydraulic oil | 1 | 10W-30 STOU, API GL-4 (Zetor Extra 10W-30 STOU), ≈75 L. Aztec Oils match: AGRITEC UTTO | check your handbook |
| Hydraulic pressure filter and gearbox distributor filter elements | 1 | Check your handbook for the numbers | check your handbook |
Step-by-step
- Drain, change the filters, refill to the dipstick mark and re-check after running the hydraulics.
Tools: Drain tray (90 L), Socket set, Funnel
Front axle housing and reducer oil change
Front axle · every 1,000 hours
The front axle housing and reducer oils are listed at 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front axle oil | 1 | Zetor LS 80W, API GL-4/GL-5. Housing 6 L (fixed) or 4 L (suspended); reducers 2 x 1.5 L. Aztec Oils match: TRANSMATEC HD-5 80W-90 | check your handbook |
Step-by-step
- Drain, refit the plugs and fill to the level plugs.
Tools: Drain tray, Socket set, Funnel
Coolant change
Cooling · every 2 years
The coolant is listed every 2 years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Coolant | 1 | Check your handbook for the antifreeze type. ≈30 L | check your handbook |
Step-by-step
- Let the engine cool, drain, flush and refill, then bleed and top up.
Tools: Drain tray (35 L), Funnel
Brake fluid change
Brakes · every 2 years
The brake fluid is listed every 2 years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Brake fluid | 1 | Check your handbook for the DOT grade. Aztec Oils match: HYDRATEC DOT 4 BF | check your handbook |
Step-by-step
- Bleed each brake until clean fluid shows.
Tools: Bleed kit
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Deutz TCD 6.1 L6: 6,057 cc six-cylinder turbocharged common-rail diesel with SCR (urea) | |
| Engine oil | Engine oil to DQC III-10 (the handbook gives the specification, not an SAE grade) | 16 L |
| Coolant | 30 L. Check your handbook for the antifreeze type | |
| Valve clearances | Check your handbook | |
| Engine oil | DQC III-10 | 16 L |
| Gearbox and final drive housing | 10W-30 STOU, API GL-4 (Zetor Extra 10W-30 STOU) | 75 L |
| Front axle housing (fixed / suspended) | Zetor LS 80W, API GL-4/GL-5 | 6 L / 4 L |
| Front axle reducers | Zetor LS 80W, API GL-4/GL-5 | 2 x 1.5 L |
| Front PTO gearbox | 10W-30, API GL-4 | 2.7 L |
| Coolant | Check your handbook | 30 L |
| Urea tank | Urea solution for SCR | 32 L |
| Fuel | Diesel | 300 L |
Specifications
| Power | Crystal 150: 106.5 kW; Crystal 160: 120.1 kW (at 1,800 rpm) |
| Torque | 664 Nm (150) / 738.9 Nm (160) at 1,500 rpm |
Known problems
Pairing of intervals
The task list was recovered in the same order as the interval list, but the column marks were lost. Treat the gearbox oil interval (1,000 h) as the least certain one.
Fault codes: SAE J1939 engine codes: how to read SPN and FMI
Any modern electronic diesel engine
| Code | Meaning | What to do |
|---|---|---|
| SPN 91 | Accelerator pedal position | Power may be limited. Check the pedal plug. |
| SPN 94 | Fuel delivery (lift pump / filter) pressure | Check fuel level and filters; look for air in the fuel. |
| SPN 97 | Water in fuel | Drain the water separator. |
| SPN 100 | Engine oil pressure | FMI 1 means stop at once. Check the oil level. |
| SPN 102 | Boost (turbo) pressure | Check air filter and intake for leaks. |
| SPN 105 | Intake manifold (charge air) temperature | Clean the cooler and intake. |
| SPN 110 | Engine coolant temperature | FMI 0 means overheating: stop and let it cool. |
| SPN 157 | Common rail fuel pressure | Check fuel filters. Call your dealer. |
| SPN 168 | Battery voltage | Check the battery, terminals and alternator. |
| SPN 174 | Fuel temperature | Call your dealer if high or erratic. |
| SPN 190 | Engine speed | Check the sensor plug if the rev counter misbehaves. |
| SPN 1136 | Engine controller temperature | Let it cool; check engine bay ventilation. |
| SPN 3216 | SCR catalyst conversion efficiency (exhaust AdBlue system) | Check DEF quality and level. Call your dealer. |
| SPN 3361 | DEF (AdBlue) dosing unit | Check the DEF tank level; call your dealer. |
| SPN 4094 | DEF (AdBlue) tank level | Fill the DEF tank. Power will be cut if it runs out. |
| FMI 0 | Reading valid but well above normal (most severe) | Treat as a real problem: stop and check, for example temperature or pressure. |
| FMI 1 | Reading valid but well below normal (most severe) | Treat as a real problem: for oil pressure, stop the engine at once. |
| FMI 2 | Erratic, intermittent or wrong data | Check the plug and wiring at the sensor. |
| FMI 3 | Voltage above normal or wiring shorted to supply | Sensor or wiring fault. Check the plug. |
| FMI 4 | Voltage below normal or wiring shorted to ground | Sensor or wiring fault. Check the plug. |
| FMI 5 | Current below normal or open circuit | A wire has come off or a part has failed. Check the plug. |
| FMI 6 | Current above normal or grounded circuit | A short to ground. Check wiring for chafing. |
| FMI 7 | Mechanical part not responding or out of adjustment | Not electrical: check the part moves freely. |
| FMI 8 | Abnormal frequency or pulse width | Signal fault. Check the sensor and wiring. |
| FMI 9 | Abnormal update rate (message arriving too slowly or too fast) | Often a network fault. Switch off and restart. |
| FMI 10 | Abnormal rate of change | Reading changing too fast. Check the sensor. |
| FMI 11 | Failure detected, exact cause not known | Call your dealer. |
| FMI 12 | Controller or device faulty | Usually needs a replacement part: call your dealer. |
| FMI 13 | Out of calibration | Call your dealer to recalibrate. |
| FMI 14 | Special instructions: the maker has its own steps | Call your dealer. |
| FMI 15 / 16 | Reading above normal: least severe / moderately severe | Warning stage. Ease off and check, for example coolant. |
| FMI 17 / 18 | Reading below normal: least severe / moderately severe | Warning stage. Check the system named. |
| FMI 19 | Data received over the network carries an error flag | Check the sensor plugged into the other controller. |
| FMI 20 / 21 | Data drifted high / drifted low compared with other readings | Sensor may be failing. Call your dealer. |
| FMI 31 | The condition named by the SPN exists (no more detail), or not available | Read the SPN name for what it means. |
Repair guides
- Weak or slow hydraulics: suction filter magnet and gearbox pressure filter (Moderate, 1 hour): Slow or weak lift, a whining hydraulic pump, or gearbox oil filter indicator showing full.
- Urea (SCR) warnings and the urea pump filter (Zetor Crystal) (Specialist, 30–60 minutes for checks and the filter): Urea or SCR warnings, reduced power, or the urea pump filter service is due.
The full step-by-step guides are in Farmyard Workshop once you add your tractor.
Parts list with genuine part numbers
Maker part numbers per site service schedule: Crystal 150 / 160 (2015 on (handbook edition 1/2015)); check serial range
Engine service
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Air cleaner safety element (every 2,000 h) | 79011285 | 1 | Partao lists Crystal 150, 160; titled 'Air Filter Inner'. |
Fuel
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Coarse fuel filter element | 10012904 | 1 | Zetor fuel pre-filter; Partao lists Crystal 150, 160 and Crystal HD 170. Fine filter number not found. |
Sources
- Partao Zetor 79011285 air filter (inner)
- Partao Zetor 10012904 pre-filter
- Task and interval order (Zetor Crystal operator's manual 1/2015, page 141)
- Fluids and quantities (same manual, page 142)
- Engine data (same manual, page 168)
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