Zetor Proxima 6421 / 6441 / 7421 / 7441 / 8421 / 8441 service schedule
Zetor Proxima · 2004–2009 (TractorData)
Every maker's service job for the Zetor Proxima 6421 / 6441 / 7421 / 7441 / 8421 / 8441, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Proxima 6421 / 6441 / 7421 / 7441 / 8421 / 8441 for freeVersions: 6421 (2WD, 67 hp); 6441 (4WD, 67 hp); 7421 (2WD, 79 hp); 7441 (4WD, 79 hp); 8421 (2WD, 90 hp); 8441 (4WD, 90 hp)
Service intervals
| Job | When |
|---|---|
| Daily checks (every 10 hours) | every 10 hours |
| Drain the air tank | every 70 hours |
| 200-hour greasing and checks | every 200 hours or every year |
| Engine oil and filter change | every 300 hours or every year |
| Transmission oil filter (hydraulic pump suction cartridge) | every 600 hours |
| Gearbox, rear axle and portal oil change | every 1,200 hours or every 2 years |
| Fuel filter cartridge and dealer checks | every year |
| Cylinder head nuts and valve clearance | every year |
| Winter lay-up | every year |
| Front axle and front PTO oil change | every 2 years |
| Brake fluid and coolant change | every 2 years |
Service jobs and parts
Daily checks (every 10 hours)
General · every 10 hours
The handbook's 10-hour list: engine oil level and lubrication-system leaks, coolant level and leaks, fuel system leaks, clutch fluid, hydrostatic steering oil level, tyre pressures, brake fluid, air cleaner clogging indicator, and the hitches.
Step-by-step
- Park level, lower the linkage, stop the engine and take the key out.
- Check the engine oil on the dipstick between the marks, and look for leaks round the lubrication connections.
- Check the coolant level and look over the cooling hoses, the fuel tank and fuel lines for leaks.
- Check the hydrostatic steering tank dipstick, the clutch fluid and the brake fluid levels.
- Check the tyre pressures and the condition of the hitches and trailer coupling.
- Look at the air cleaner clogging indicator and service the filter if it shows red.
Tools: Rag
Drain the air tank
Brakes · every 70 hours
On tractors with air brakes the chart says to drain the condensed water from the air tank every 70 hours.
Step-by-step
- Open the drain valve on the air tank until no water comes out, then close it.
Tools: Rag
200-hour greasing and checks
Chassis · every 200 hours or every year
The chart's every-200-hour list: grease the front axle pivot pin and extensions, king pins, draft-control rods, lift-assist cylinder pins, telescopic lift link and trailer hitch mouth; check the gearbox, portal, front axle and front PTO oil levels; clean the radiator fins; check the engine belt, clutch and brake pedal free travel, battery, electrics and seat; clean the fuel sedimenter.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Air filter inner element | 1 | Genuine number per Sparex S.57872, listed for Proxima 6421 to 8441. Also written 53011905. | 79011285 |
| Air filter outer element | 1 | Genuine number per Sparex S.108783, listed for Proxima 6421 to 8441. | 79011284 |
| Grease | 1 | EP2 grease. Zetor lists lithium greases to DIN 51825 KP2K-20 (Shell Retinax HD2, Mogul LA2 and similar). Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Grease each nipple on the handbook's lubrication chart until fresh grease shows, wiping the nipples first.
- Check the oil level in the gearbox, portals, front axle housing, reduction gears and front PTO, and top up if low.
- Blow out the radiator fins with air, working from the engine side.
- Check the engine belt deflection (7.5 mm under 25 N), the clutch and brake pedal free travel, and the parking and service brakes.
- Check the battery electrolyte, clean the terminals and coat them with grease.
- Clean the fuel sedimenter and check the hydrostatic steering clearances and the driver's seat moving parts.
Tools: Grease gun, Spanners, Compressed air (low pressure), Rag
Engine oil and filter change
Engine · every 300 hours or every year
Every 300 hours, and first at 70 hours on a new or rebuilt engine. The chart changes the oil and the full-flow filter together. The handbook says to change the oil after 200 hours if you run bio-diesel.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 15W-40. The handbook lists 15W-40 (or 10W-30 in the cold) to API CF-4 / CE, for example Mogul Diesel DTT Plus, Aral Multi Turboral, Shell Rimula. ≈10 L. Aztec Oils match: EMPROTEC EHPD 15W-40 | check your handbook |
| Engine oil filter | 1 | Genuine number per Sparex S.109462, S.68723 (Proxima 6421, 6441, 7421, 7441, 8421, 8441). Also written 79010793. | 68016093 |
Step-by-step
- Warm the engine, park level, lower everything, stop the engine and take the key out.
- Hot oil burns, so wear gloves. Remove the sump plug and drain the oil.
- Remove the oil filter, clean the sealing surface, coat the new seal with fresh oil and fit the filter by hand; the handbook then tightens it a further 3/4 to 1 1/4 turns once the seal seats.
- Refit the plug and fill with about 10 L through the filler.
- Run the engine at 750 to 800 rpm for 2 to 3 minutes, stop it, let the level settle and check the dipstick. Check the filter and plug for leaks.
Tools: Drain tray (15 L), Filter wrench, Spanner for sump plug, Funnel, Rags, Gloves
Transmission oil filter (hydraulic pump suction cartridge)
Transmission · every 600 hours
The chart replaces the transmission oil filter cartridge (the hydraulic pump suction filter on the left of the gearbox) every 600 hours, and first at 70 hours on a new tractor. The handbook says you can change it without draining the gearbox, but about 10 L of oil will run out.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Transmission oil filter cartridge | 1 | Genuine number per Sparex S.109214 (spin-on, HF28918), listed for Proxima 6421, 6441, 7421, 7441, 8421, 8441. Check that it is the one on your pump. | 53420903 |
| Transmission oil | 1 | UTTO tractor transmission oil, for topping up. Pour the spilt oil back in if it is clean (about 10 L runs out) | check your handbook |
Step-by-step
- Change it with the oil cold. Have the new cartridge ready and a clean 10 L container under the filter.
- Clean round the filter housing, remove the old cartridge and fit the new one.
- Pour the spilt oil back into the gearbox if it is clean, run the engine and check for leaks.
- Check the gearbox dipstick: the level should reach the flat part of the dipstick.
Tools: Clean container (10 L), Filter wrench, Rags
Gearbox, rear axle and portal oil change
Transmission · every 1,200 hours or every 2 years
The chart's marks for the gearbox, final drive and portal oil start at 1,200 hours, with a maximum of two years between changes, and a first change on a new tractor (marked with a star). The column marks were read from the page layout, so confirm against your service book.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gearbox and rear axle oil | 1 | 80W gear oil, API GL-4 (for example Mogul Trans 80, Gyrol UTTO, Esso Torque Fluid 62; 10W-30 UTTO types are also listed). 62 to 64 L, plus extra for 4WD and for hilly work (see fluids). Aztec Oils match: AGRITEC UTTO | check your handbook |
| Portal (final drive) oil | 2 | As the gearbox, ≈1.9 L each | check your handbook |
Step-by-step
- Drain the oil warm, from the gearbox drain plug and each portal.
- Refit the plugs, fill through the filler to the flat part of the dipstick and add the extra litres the handbook gives for hill work or outside hydraulics if you use them.
- Change the transmission filter if due, run the engine and recheck the level.
Tools: Large drain tray (70 L), Spanners, Funnel or pump
Fuel filter cartridge and dealer checks
Fuel · every year
The chart replaces the fuel filter cartridge at many service intervals through the tractor's life, but the column marks for it could not be read reliably from the scan, so the interval here is only a yearly prompt. Check your service book for the exact hours. The dealer also checks injector opening pressure (22 MPa) and the injection pump at the chart's longer intervals.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fuel filter cartridge | 1 | Genuine number per Partao (Proxima 6421, 6441, 7421, 7441, 8421, 8441) and Sparex S.68645. Sparex S.109662 lists 931260 (element) for Proxima 6421 to 8441 too; check which your tractor has. | 931273 |
Step-by-step
- Replace the cartridge and bleed the fuel system as the handbook shows.
- Have the dealer check injector opening pressure and the injection pump at the chart's longer intervals.
Tools: Filter wrench, Container for diesel, Rags
Cylinder head nuts and valve clearance
Engine · every year
The handbook has the cylinder head nuts retightened and the valves checked after the first 70 hours, and again at the longer chart intervals, at an authorised workshop. Clearance 0.25 ± 0.05 mm cold, inlet and exhaust; head torque 160 to 180 Nm.
Step-by-step
- Book it with a Zetor dealer, or have a competent mechanic do it on a cold engine. Check your service book for the repeat interval.
Tools: Torque wrench, Feeler gauges
Winter lay-up
General · every year
The handbook says to run a stored turbocharged engine for a few minutes at least once every three months so the turbo's inner protection is restored.
Step-by-step
- Fill the tank, change the oil and filters before storing, charge and remove the battery.
- Start and run the engine for a few minutes once every three months while the tractor is stored.
Tools: Blocks
Front axle and front PTO oil change
Front axle · every 2 years
The handbook says to change the oil in the front axle housing, the wheel reduction gears and the front PTO housing at least every two years, and to check the levels every 200 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front axle oil | 1 | 80W gear oil, API GL-4 with limited-slip additive (for example Esso Torque Fluid 62, Aral Fluid HGS; 80W-90 GL-4/GL-5 also listed). Housing ≈5.5 L, each reduction gear ≈0.6 L (≈1.7 L each with front brakes). Aztec Oils match: TRANSMATEC HD-5 80W-90 | check your handbook |
| Front PTO oil | 1 | Gear oil to the handbook table. Check your handbook for the grade | check your handbook |
Step-by-step
- Turn the hubs so the drain plugs are at the bottom and drain the housing and the two reduction gears.
- Refill to the level plugs and refit them.
- Do the front PTO housing at the same time if the tractor has one, then check for leaks.
Tools: Drain tray, Spanners, Oil pump
Brake fluid and coolant change
Brakes · every 2 years
The handbook says to replace the brake fluid once every two years whatever the hours worked, and to replace the coolant after two years of operation.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Brake fluid | 1 | Synthol 205 or Fuchs Stopred, to ISO 4925 / SAE J1703 (fluids of the same class can be mixed). ≈0.5 L. Aztec Oils match: HYDRATEC DOT 4 BF | check your handbook |
| Coolant | 1 | Fridex Stabil, Fridiol 91 or Fricofin S antifreeze mixed 1 part to 1.5 parts demineralised water. Never run on plain water | check your handbook |
Step-by-step
- Bleed the brakes with fresh fluid following the handbook's bleeding order.
- Drain the cooling system when below boiling, flush it and refill with the antifreeze mix, then run the engine up to temperature and top up.
Tools: Brake bleeding kit, Drain tray, Funnel
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Zetor four-cylinder turbocharged diesel, engine codes 7204 / 1104 / 1204 (handbook engine table) | |
| Engine oil | 15W-40 (10W-30 in the cold) to API CF-4 / CE; the handbook lists named oils such as Mogul Diesel DTT Plus and Aral Multi Turboral | ≈10 L |
| Coolant | 6421 to 7441: 17.5 L (19 L with heating). 8421 / 8441: 19 L (20.5 L with heating). Fridex Stabil, Fridiol 91 or Fricofin S antifreeze mixed 1 part to 1.5 parts demineralised water | |
| Valve clearances | 0.25 ± 0.05 mm cold, inlet and exhaust | |
| Gearbox, rear axle and hydraulics (shared) | 80W gear oil, API GL-4 (UTTO types listed, 10W-30 also) | 62 to 64 L, plus 2 L with front axle, plus 7 L for hilly work or outside hydraulics |
| Rear portals (final drives) | As gearbox | 2 × 1.9 L |
| Front axle housing (4WD) | 80W GL-4 with limited-slip additive | 5.5 L |
| Front wheel reduction gears (4WD) | As front axle | 2 × 0.6 L (2 × 1.7 L with front brakes) |
| Front PTO gearbox | Gear oil (see handbook table) | 0.8 L |
| Hydrostatic steering | Aral Vitam DE 32, HLP to DIN 51524 | 2.5 L |
| Brake fluid | Synthol 205 / Fuchs Stopred, SAE J1703 | 0.5 L |
| Fuel tank | Diesel; bio-diesel mixes need oil changes at 200 hours | 120 L |
Specifications
| Power | 67 hp (6421/6441), 79 hp (7421/7441), 90 hp (8421/8441) (TractorData) |
| Operating speed | 1,400 to 2,300 rpm; idle 700 ± 25 rpm |
| Injection order | 1-3-4-2 |
| Valve clearance (cold) | 0.25 ± 0.05 mm, inlet and exhaust |
| Cylinder head torque | 160 to 180 Nm |
| Engine belt tension | 7.5 mm deflection under 25 N |
| Tyre pressures | Check your handbook (the table depends on tyre size and speed) |
Known problems
Bio-diesel
The handbook says bio-diesel mixes cut power by about 5%, need REP-type fuel hoses and an engine oil change after 200 hours.
Middle overhaul at 2,400 hours
The handbook has the turbocharger compressor housing cleaned and bearing play checked at 2,400 hours, and fits 0.2 L of oil into the turbo when refitting it.
Fault codes: Forterra Turbo 8641 to 12441 fuse box (21-fuse version)
Fuses and relays
| Code | Meaning | What to do |
|---|---|---|
| 1 | 15 A: warning light interrupter, stop (brake) lights | Same rating only. Needed for road use. |
| 2 | 15 A: horn, beacon | Same rating only. |
| 3 | 15 A: front axle control, differential control, dashboard power, rear PTO shaft control, multiplier control, EHR (hitch) control | Same rating only. If it keeps blowing have the wiring checked. |
| 4 | 15 A: high beam with indicator | Same rating only. |
| 5 | 15 A: left side lights, dashboard lights, number plate lights | Same rating only. |
| 6 | 15 A: right side lights, rear working light with indicator | Same rating only. |
| 7 | 15 A: right low beam, fog light with indicator | Same rating only. |
| 8 | 7.5 A: left low beam, roof light indicator | Same rating only. |
| 9 | 15 A: additional roof lights | Same rating only. |
| 10 | 3 A: front output shaft (Zuidberg) | Same rating only. |
| 11 | 15 A: front and rear wipers, washer, radio | Same rating only. |
| 12 | 20 A: heater fan, radio | Same rating only. |
| 13 | 15 A: air recirculation, lighter | Same rating only. |
| 14 (optional) | 7.5 A: air con compressor clutch | Same rating only. |
| 15 (optional) | 15 A: heated mirrors | Same rating only. |
| 16 (optional) | 15 A: heated rear window | Same rating only. |
| 17 (optional) | 15 A: driver's seat compressor | Same rating only. |
| 18 | 20 A: 3-pin socket | Same rating only. |
| 19 (optional) | 15 A: front working lights on the roof | Same rating only. |
| 20 (optional) | 15 A: rear working lights on the roof | Same rating only. |
| 21 (strip fuse) | 80 A: glow plugs (cold start heating) | Strip type, replace only with an 80 A strip. If it blows, find the cause. |
Repair guides
- Fuel filter, coarse strainer and bleeding the fuel system (Zetor Proxima 6421 to 8441 and Proxima Plus) (Easy, 45 minutes): Won't start or stalls after a filter change or running dry, foam in the fuel, loss of power.
- Brake pedal play, service and parking brake adjustment and bleeding (Zetor Proxima 6421 to 8441 and Proxima Plus) (Hard, 3 hours): Long or spongy brake pedal, one side braking harder, parking brake lever with too much travel, air in the system after repair.
- Clutch pedal, hydraulic clutch bleeding, engine belt and valve clearance (Zetor Proxima 6421 to 8441 and Proxima Plus) (Hard, 3 hours): Clutch not releasing, slipping, belt squeal, valve tapping.
- Front wheel bearing play on two-wheel-drive tractors (Zetor Proxima 6421 to 8441) (Moderate, 1 hour): Front wheel rocking on its hub, growling front hub.
The full step-by-step guides are in Farmyard Workshop once you add your tractor.
Parts list with genuine part numbers
Dealer listings naming this model plus the maker numbers in the site service schedule; check serial range
Engine service
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Engine oil filter | 68016093 | 1 | Genuine number per Sparex S.109462, S.68723 (Proxima 6421, 6441, 7421, 7441, 8421, 8441). Also written 79010793. |
Fuel
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Fuel filter cartridge | 931273 | 1 | Genuine number per Partao (Proxima 6421, 6441, 7421, 7441, 8421, 8441) and Sparex S.68645. Sparex S.109662 lists 931260 (element) for Proxima 6421 to 8441 too; check which your tractor has. |
Transmission and hydraulics
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Transmission oil filter cartridge | 53420903 | 1 | Genuine number per Sparex S.109214 (spin-on, HF28918), listed for Proxima 6421, 6441, 7421, 7441, 8421, 8441. Check that it is the one on your pump. |
Other
| Part | Part number | Qty | Notes |
|---|---|---|---|
| Air filter inner element | 79011285 | 1 | Genuine number per Sparex S.57872, listed for Proxima 6421 to 8441. Also written 53011905. |
| Air filter outer element | 79011284 | 1 | Genuine number per Sparex S.108783, listed for Proxima 6421 to 8441. |
Sources
- Oil filter 68016093, Proxima 6421-8441
- Fuel filter 931273
- Sparex S.109462 oil filter 68016093
- Sparex S.68723 oil filter 68016093
- Sparex S.109214 hydraulic filter 53420903
- Sparex S.108783 outer air filter 79011284
- Sparex S.57872 inner air filter 79011285
- Maintenance chart, lubrication chart, oils, fluids and capacities, valve clearance, run-in jobs: Zetor Proxima Z 6421 to Z 8441 operator's manual (English edition), read from the text layer on Scribd
- Years and power
- FridayParts hydraulic filter 53420903
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