Zetor Proxima CL 80 / 90 / 100 / 110 service schedule
Zetor Proxima · 2016 on (handbook edition 03/2018)
Every maker's service job for the Zetor Proxima CL 80 / 90 / 100 / 110, counted in hours, with the oils, filters and parts each one needs. Add your tractor to Farmyard Workshop and it works out what's due from your hours and dates, and keeps the service history.
Track your Proxima CL 80 / 90 / 100 / 110 for freeVersions: CL 80 (engine 1106, 55.6 kW); CL 90 (engine 1206, 64.4 kW); CL 100 (engine 1006, 70.4 kW); CL 110 (engine 1306, 78.4 kW)
Service intervals
| Job | When |
|---|---|
| Daily checks before work | every 10 hours |
| Lubrication to the greasing plan | every 50 hours |
| 100-hour checks | every 100 hours |
| Engine oil and filter change | every 500 hours or every year |
| Air filter element | every 500 hours or every year |
| Service inspections and valve checks | every 500 hours or every year |
| Fuel filter element | every 500 hours |
| Hydraulic suction and pressure filters, front PTO oil | every 500 hours |
| Diesel particle filter maintenance | every 500 hours |
| Front axle housing and reduction gear oil | every 1,000 hours or every 2 years |
| Gearbox, final drive and portal oil change | every 1,500 hours or every 2 years |
| Hydrostatic steering oil and filter | every 1,500 hours or every 4 years |
| Coolant and clutch fluid change | every 2 years |
Service jobs and parts
Daily checks before work
General · every 10 hours
The handbook's daily list: fuel leaks, engine oil, coolant level and cooling joints, radiator blockage, steering tank oil, clutch fluid, transmission and axle oil level, tyre pressure and wheel nuts, then warning lamps and brake function after starting.
Step-by-step
- Park level, stop the engine and take the key out.
- Check the fuel system for leaks, the engine oil on the dipstick, the coolant level, the radiators for clogging, and the hydrostatic steering tank and clutch fluid levels.
- Check the transmission oil level, the tyre pressures and wheel tightness, and the hitches.
- After starting check the oil pressure, charging and steering warning lamps, the steering circuit for leaks, and the tractor and trailer brakes.
Tools: Rag
Lubrication to the greasing plan
Chassis · every 50 hours
Every 50 hours the handbook has the tractor lubricated to its greasing plan and the cab filter elements checked for fouling. Points: front axle king pins (4), central pin (2), drive shaft couplings (2), hitch hook pin bearings (0 to 4), front three-point hitch cylinder pins (4), auxiliary hydraulic cylinder pins (2), lifting draw-bars (2), trailer hitch mouth (1), upper linkage bracket pins (2) and the coupling switching-off pin (2).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Grease | 1 | EP2 grease. Zetor lists lithium grease to DIN 51825 KP2K-20 (Shell Retinax HD2, Mogul LA2, Mol Liton LT2 EP, Orlen Liten Premium). Aztec Oils match: VOLCATEC LITHIUM EP 2 | check your handbook |
Step-by-step
- Stop the engine; the handbook says lubricate only at standstill.
- Wipe each nipple and grease the points listed above until fresh grease shows.
- Check the cab filter elements and clean or replace them if clogged.
Tools: Grease gun, Rag
100-hour checks
General · every 100 hours
Every 100 hours: clean the radiator with air from the engine side, service the dry air cleaner (daily with front implements), check the oil level in the gearbox and final drive, the rear portals, the front PTO gearbox and the front axle reducers, drain condensate from the air reservoir, and clean and grease the battery terminals.
Step-by-step
- Blow the radiator and condenser clean from the engine side.
- Check the oil level in the gearbox, portals, front PTO gearbox and front axle, and top up if low.
- Drain the air reservoir, and clean and grease the battery terminals.
Tools: Compressed air (low pressure), Rag
Engine oil and filter change
Engine · every 500 hours or every year
Every 500 hours or 12 months, and first at 100 hours on a new or rebuilt engine (the chart shows changes at 100, 500, 1,000, 1,500 and 2,000 hours). The oil and the oil filter element go together. Use the low-ash L-SAPS oil: the handbook warns that oil with more sulphur shortens the particle filter's life.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Engine oil | 1 | 15W-40. Zetor 15W-40 L-SAPS, ACEA E9 / E7, API CJ-4 / SM, ≈10 L. Aztec Oils match: EMPROTEC EHPD 15W-40 | check your handbook |
| Engine oil filter element | 1 | Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Warm the engine, park level, stop it and take the key out. Wear gloves: hot oil burns.
- Drain the sump, change the filter element and refit the plug.
- Fill with about 10 L of L-SAPS 15W-40, run for a couple of minutes, stop and check the level and leaks.
Tools: Drain tray (15 L), Filter wrench, Spanner, Funnel, Rags, Gloves
Air filter element
Engine · every 500 hours or every year
The chart replaces the main air filter element every 500 hours or every year, and the safety element every 1,000 hours or every 2 years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Air filter main element | 1 | Check your handbook or dealer for the number | check your handbook |
| Air filter safety element | 1 | Every 1,000 h or 2 years. Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Replace the main element; replace the safety element at its longer interval.
- Check the intake hoses and clips for leaks.
Tools: Compressed air (low pressure)
Service inspections and valve checks
General · every 500 hours or every year
Zetor's service inspections: the first at 100 hours or 6 months, the second after another 400 hours (500 in total), then every 500 hours, never more than 12 months apart. The chart checks valve clearance every 2,000 hours and injectors every 3,000 hours.
Step-by-step
- Book the inspection with a Zetor dealer; they also check the control-unit software, V-belts, brakes, hitches and compressed air system.
Fuel filter element
Fuel · every 500 hours
The chart replaces the fuel filter element every 500 hours (not at the 100-hour inspection).
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Fuel filter element | 1 | Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Replace the element and bleed the fuel system as the handbook shows, then check for leaks.
Tools: Filter wrench, Container for diesel, Rags
Hydraulic suction and pressure filters, front PTO oil
Hydraulics · every 500 hours
Every 500 hours the chart replaces the hydraulic pump suction filter, the hydraulic pump pressure filter element and the brake system pressure filter element, and changes the front PTO housing oil and cleans its sieve filter.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Hydraulic pump suction filter | 1 | Check your handbook or dealer for the number | check your handbook |
| Hydraulic pump pressure filter element | 1 | Check your handbook or dealer for the number | check your handbook |
| Brake system pressure filter element | 1 | Check your handbook or dealer for the number | check your handbook |
| Front PTO oil | 1 | Gear oil to the handbook table, ≈2.7 L | check your handbook |
Step-by-step
- Change the filters with the tractor stopped and clean around each housing first.
- Change the front PTO oil and clean the sieve filter.
- Run the engine, check for leaks and top up the gearbox oil.
Tools: Filter wrench, Clean containers, Rags
Diesel particle filter maintenance
Engine · every 500 hours
The chart lists maintenance of the diesel particle filter every 500 hours. The handbook gives no procedure, so treat it as a dealer job.
Step-by-step
- Book it with a Zetor dealer, who will service the particle filter and check the control-unit software (the chart asks for this too).
Front axle housing and reduction gear oil
Front axle · every 1,000 hours or every 2 years
The chart changes the oil in the front axle housing and the reduction gears every 1,000 hours.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Front axle oil | 1 | 80W gear oil, GL-4 / GL-5 (Zetor LS 80W), housing ≈5.5 L, each reducer ≈0.6 L (≈1 L with brakes). Aztec Oils match: TRANSMATEC HD-5 80W-90 | check your handbook |
Step-by-step
- Drain the housing and each reduction gear, refill to the level plugs and check for leaks.
Tools: Drain tray, Spanners, Oil pump
Gearbox, final drive and portal oil change
Transmission · every 1,500 hours or every 2 years
Every 1,500 hours the chart changes the oil in the gearbox and final drive housing and in the rear axle portals. The hydraulic and brake filters are changed every 500 hours, separately.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Gearbox and final drive oil | 1 | 10W-30. Zetor Extra 10W-30 STOU, API GL-4, ≈59 L. Aztec Oils match: AGRITEC HP-PRO | check your handbook |
| Portal oil | 2 | As gearbox, ≈1.9 L each | check your handbook |
Step-by-step
- Drain the oil warm from the gearbox and both portals.
- Refit the plugs, fill to the dipstick mark and run the engine to circulate it, then recheck the level.
Tools: Large drain tray (70 L), Spanners, Funnel or pump
Hydrostatic steering oil and filter
Axles and steering · every 1,500 hours or every 4 years
Every 1,500 hours the chart replaces the hydrostatic steering oil and filter element; the steering hoses go at 3,500 hours or 4 years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Steering oil | 1 | Zetor HM 32 hydraulic oil (HLP 32 to DIN 51524), ≈2.5 L | check your handbook |
| Steering filter element | 1 | Check your handbook or dealer for the number | check your handbook |
Step-by-step
- Drain the steering tank, replace the filter element, refill and bleed the steering circuit as the handbook shows.
Tools: Drain tray, Spanners
Coolant and clutch fluid change
Cooling · every 2 years
The handbook replaces the coolant and the travel clutch control fluid every 2 years.
| Part | Qty | Notes | Part number |
|---|---|---|---|
| Coolant | 1 | Fridex Stabil, Fridiol 91 or Fricofin S 1 part to 1.5 parts demineralised water, 19 to 20.5 L | check your handbook |
| Clutch control fluid | 1 | Titan ZH LHM Plus, ≈0.3 L. Never mix with DOT brake fluid. Aztec Oils match: HYDRATEC DOT 4 BF | check your handbook |
Step-by-step
- Drain and refill the cooling system when the engine is below boiling.
- Replace the clutch control fluid.
Tools: Drain tray, Funnel
Oils, fluids and capacities
| System | Oil or spec | Capacity |
|---|---|---|
| Engine | Zetor 4.2 L (4,156 cc) four-cylinder turbocharged diesel with diesel particle filter, engine 1106 / 1206 / 1006 / 1306 | |
| Engine oil | Zetor 15W-40 L-SAPS (low-ash oil for the particle filter), ACEA E9 / E7, API CJ-4 / SM. Mogul Diesel L-SAPS 15W-40 is also listed | ≈10 L |
| Coolant | 19 L without cab heating, 20.5 L with. Fridex Stabil, Fridiol 91 or Fricofin S antifreeze 1 part to 1.5 parts demineralised water; change every 2 years | |
| Valve clearances | Inlet 0.3 mm, exhaust 0.4 mm, cold | |
| Gearbox and final drive housing (shared, incl. hydraulics) | Zetor Extra 10W-30 STOU, API GL-4 (other 10W-30 STOU or 80W UTTO oils listed) | ≈59 L |
| Rear portals | 80W or 10W-30 GL-4 (limited-slip additive oil) | 2 × 1.9 L |
| Front axle housing | Zetor LS 80W or 80W / 80W-90 GL-4 / GL-5 | 5.5 L |
| Front wheel reduction gears | As front axle | 2 × 0.6 L (2 × 1 L with front brakes) |
| Front PTO gearbox | Gear oil (see handbook table) | 2.7 L |
| Hydrostatic steering | Zetor HM 32 hydraulic oil, HLP to DIN 51524 | 2.5 L |
| Travel clutch control fluid | Titan ZH LHM Plus (never mix with DOT brake fluid) | 0.3 L |
| Air conditioning gas | R134a | 0.9 kg |
| Fuel tank | Diesel to EN 590, low sulphur for the particle filter | 150 L |
Specifications
| Power (ISO 14396) | 55.6 / 64.4 / 70.4 / 78.4 kW (CL 80 / 90 / 100 / 110) |
| Rated speed | 2,200 rpm; idle 800 ± 25 rpm; limiter 2,460 rpm |
| Max torque | 315.8 / 369.7 / 428.7 / 461.3 Nm at 1,480 rpm |
| Injection order | 1-3-4-2 |
| Maximum coolant temperature | 110 °C |
| Tyre pressures | Check your handbook (load and speed table) |
Known problems
Use low-ash oil
The engine has a particle filter. The handbook warns that oil with higher sulphur content can shorten its life, so use L-SAPS 15W-40.
Air conditioning
The handbook says to run the air conditioning for at least 5 minutes once a month, even in winter, if it has not been used.
Sources
- Service inspections, maintenance chart, filling table, oils and capacities, greasing plan, engine data: Zetor Proxima CL 80 / 90 / 100 / 110 operator's manual, 03/2018 (English), read from the text layer on Scribd
- Years
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